摘要:
|
模具型面的回弹补偿是冲压模具设计中的难题。首先阐述了模具型面回弹补偿理论,提出一种利用有限元数值模拟技术进行模具型面回弹补偿设计的方法;然后以某工业螺旋叶片为研究对象,结合实冲试验验证了回弹数值模拟预测的精度;最后通过对叶片初始模具型面的两次补偿,得到了满足叶片成形精度要求的模具CAE型面,并将叶片模具型面CAE模型转化为CAD模型,实现了基于回弹补偿的模具型面"CAD→CAE→CAD"双向集成设计。
|
Springback compensation for die face is the problem of die design for sheet metal forming.Firstly,a new designing method for springback compensation based on numerical simulation and die face compensation theory was introduced.Secondly,by means of an industrial twist blade,the precision of springback predicting was proved by experiment.Finally,the compensated die face of the blade was obtained after twice compensations.Subsequently,the bi-directional integrated design of "CAD→CAE→CAD" for die face was achieved by transforming the CAE into CAD model.
|
基金项目:
|
国家自然科学基金资助项目(50775102);;
江苏省教育厅“青蓝工程”资助项目(苏教师〔2007〕2号)
|
作者简介:
|
|
参考文献:
|
[1]Wei Chen,Ji-Chang Yang,Zhong-Qin Lin.Expansion ratiofor initial die-face design of panel drawing dies[J].Interna-tional Journal of Machine Tools and Manufacture,2002,42(10):1195-1202.
[2]Wei Chen,Gapyong Ki m,Jiahua Zhang.Springback predic-tion and control in multi-stage sheet metal forming[A].2006ASMEInternational Conference on Manufacturing Science andEngineering[C].Michigan,2006.
[3]Karafillis A P,Boyce M C.Tooling and binder design forsheet metal forming processes compensating springback error[J].Int.J.Mech.Tools Manufact.,1996,36(4):503-526.
[4]Gan W,Wagoner R H.Die design method for sheet spring-back[J].International Journal of Mechanical Sciences,2004,46:1097-1113.
[5]Weiher J,Riet man B,Kose K.Controling springback withcompensation strategies[A].NUMIFORM2004 Proceedings[C].Columbus,2004.
[6]刘罡.基于回弹控制的提高轿车冲压件成形精度方法研究[D].上海:上海交通大学,2001.
[7]柴海啸,胡树根,宋小文.基于几何回弹量补偿的模具型面修正方法[J].模具工业,2006,32(11):9-12.
[8]李文平,边文德,聂绍珉.补偿回弹的冲压件模具设计方法[J].锻压技术,2007,32(5),86-91.
[9]Lingbeek R,Hutink J,Ohni mus S,et al.The develop-ment of a finite elements based springback compensation toolfor sheet metal products[J].Journal of Materials ProcessingTechnology,2005,169:115-125.
[10]Ohni mus S,Petzoldt M,Riet man B,et al.Compensatingspringbackin the automotive practice using MASHAL[A].Proceedings of NUMISHEET2005[C].Michigan,2005.
|
服务与反馈:
|
【文章下载】【加入收藏】
|
|
|