锻压技术

锻造生产线效率提升的研究

英文标题：Research on productivity improvement of forging line

作者：颜峰

单位：上海爱知锻造有限公司

分类号：TG316

出版年,卷(期):页码：2013,38(6):20-24

摘要：

以50000kN锻压机组为研究对象，针对锻压机组的生产现状，从设备效率分析入手，讨论影响锻压机组生产效率的主要因素。采用问题诊断及分析方法找出设备故障、设备等待的根本原因并采取相应对策。通过对设备管理中存在的轴温高及管道连接问题进行系统改进，使班组净生产时间提高17％，锻造生产线效率提高28％,使企业生产在满足市场需要的同时，能够达到节能降本的效果。

Taking 50000kN hot die forging machine unit as a research object, starting with equipment efficiency analysis, the reasons affecting the efficiency were pointed out. Problem diagnosis and analysis methods were taken to find the primary cause of the equipment fault and waiting. Then the corresponding strategies were presented. The problems, such as the high temperature of shaft in intermediate frequency furnace and the pipe connection were improved. As a result, the net production time was increased by 17%, as well as the productivity was increased by 28%. The enterprise production volume could meet the market requirements and achieve energy saving effect simultaneouslly.

基金项目：

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