网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
旋轮轨迹和工艺参数对多道次拉深旋压成形质量的影响研究
英文标题:Research on effect of roller-races and process parameters on
作者:曾超 张赛军 夏琴香 谢红希 
单位:华南理工大学 
关键词:旋轮轨迹 多道次拉深旋压 工艺参数 成形质量 
分类号:
出版年,卷(期):页码:2014,39(1):58-63
摘要:

多道次拉深旋压成形工艺复杂,旋轮轨迹与工艺参数的选取及其之间的匹配直接影响旋压件的成形质量和尺寸精度。因此,研究不同的旋轮轨迹和工艺参数对多道次拉深旋压成形的影响具有重要的意义。以Al6061和SPCC材料为研究对象,通过试验对比研究了不同轨迹的道次曲线和工艺参数对多道次拉深旋压成形质量的影响。结果表明:在其它工艺参数相同的情况下,采用凸凹圆弧往返进给无道次贴模推进的旋轮轨迹时,所获得的旋压件壁厚最均匀;采用此种旋轮轨迹时,旋轮安装角和进给比越大工件越容易起皱。

Multi-pass drawing spinning process is complex, and the spinning part forming quality and dimensional accuracy are directly affected by the selection and matching between roller-traces and process parameters. Therefore, the study of the different roller-traces and process parameters on the multi-pass drawing spinning is of important significance. The plasticity of Al6061 and SPCC were investigated. The influence of different trajectories and parameters on the quality during deep drawing spinning was studied. The results show that under the same conditions of other parameters, the most uniform thickness of spinning parts were obtained using the roller-trace of convex and concave curves with round trip feed and no-pass foil advancing. While, all the convex and concave curves with round trip feed and no-pass foil advancing can be taken for plates in multi-pass drawing spinning; the bigger the installation angle of roller and the larger the feed ratio, the easier the wrinkle.

基金项目:
国家自然科学基金青年基金资助项目(50905062);中国博士后科学基金资助项目(201003351,20100470925);华南理工大学国家金属材料近净成形工程技术中心开放基金资助项目(2012001)
作者简介:
曾超(1987-),男,硕士研究生
参考文献:

[1]王成和,刘克璋.旋压技术[M].北京:机械工业出版社,1986.


Wang Chenghe,Liu Kezhang. Spinning Technology[M].Beijing:   China Machine Press,1986.


[2]日本塑性加工学会.旋压成形技术[M].陈敬之,译.北京:机械工业出版社,1988.


Japan Society of Plastic Processing Knitting. Spinning Forming Technology [M]. Translated by Chen J Z. Beijing:   China Machine Press,1988.


[3]Eamonn Q E, John M. Metal forming: an analysis of spinning processes[J]. Journal of Materials Processing Technology, 2000, 103: 114-119.


[4]李玉强,崔振山,阮雪榆.工艺参数对多道次拉深应力应变分布的影响规律[J].塑性工程学报,2007,11(5):   17-20.


Li Yuqiang,Cui Zhenshan,Ruan Xueyu. Influence of the process    parameters on the law of multi-pass tensile stress and strain     distribution [J]. Journal of Plasticity Engineering,2007,11(5):17-20.


[5]马飞,杨合,詹梅.工艺参数对平板毛坯普旋成形的影   响规律[J].机械科学与技术,2007,26(3):309-313.


Ma Fei,Yang He,Zhan Mei. Influence of the process    parameters on conventional spinning formation process[J].Mechanical Science and Technology,2007,26(3):   309-313.


[6]Liu J H, Yang H, Li Y Q. A study of the stress and strain    distributions of first-pass conventional spinning under     different roller-traces[J]. Journal of Materials Processing     Technology, 2002, 129: 326-329.


[7]马振平,李余,孙昌国,等.普旋道次曲线轨迹对成形   影响分析[J] .锻压技术, 1999,24(1):21-24.


Ma Zhenping,Li Yu,Sun Changguo,et al. Analysis of influence of    spinning pass curve track on forming [J]. Forging & Stamping Technology, 1999,24(1):21-24.


[8]林波,周尚荣,刘建军,等.Q235和1060中厚板多道   次拉深旋压工艺研究[J] .锻压技术,2010,35(4):56-61.


Lin Bo,Zhou Shangrong,Liu Jianjun,et al. Research on multi-process drawing spinning of Q235 and 1060 plates[J]. Forging & Stamping Technology, 2010,35(4):56-61.


[9]Xia Q X, Xie S W, Huo Y L, et al. Numerical    simulation and experimental research on the     multi-pass neck-spinning of non-axisymmetric     offset tube[J]. Journal of Materials Processing    Technology, 206,(1-3):500-508.


[10]Xia Q X, Cheng X Q, Hu Y, et al. Finite element simulation and experimental investigation on the forming forces of 3D Non-axisymmetrical tubes spinning[J]. International Journal of Mechanical Sciences, 2006,48(7):726-735.


[11]Xia Q X, Liang B X, Zhang S J, et al. Finite element simulation on the spin-forming of the 3D non-axisymmetric thin-walled tubes[J]. Journal of Materials Science & Technology, 2006,22(2):261-268.


[12]夏琴香,张帅斌,吴小瑜,等.锥形件单道次拉深旋   压成形的数值模拟及试验研究[J].锻压技术,2010,35(1)44-48.


Xia Qinxiang,Zhang Shuaibin,Wu Xiaoyu,et al. Numerical simulation    and experimental investigation on one-path deep drawing spinning of conical part[J]. Forging & Stamping     Technology, 2010,35(1):44-48.

 

服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9