网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
芯棒伸出量对0Cr21Ni6Mn9N不锈钢管数控弯曲成形质量的影响
英文标题:Influence of mandrel extension length on NC bending forming quality of 0Cr21Ni6Mn9N stainless steel tube
作者:许小妹 鲁世强 方军 王克鲁 徐建美 
单位:南昌航空大学 南京航空航天大学 
关键词:芯棒伸出量 0Cr21Ni6Mn9N不锈钢管材 有限元法 成形质量 
分类号:TG386
出版年,卷(期):页码:2014,39(5):73-77
摘要:

利用有限元模拟软件ABAQUS建立了0Cr21Ni6Mn9N不锈钢管材的数据弯曲、抽芯及回弹全过程有限元模型,并对其可靠性进行了验证;研究了芯棒伸出量e对横截面畸变、壁厚变化、起皱趋势和回弹角的影响规律。结果表明,随着芯棒伸出量的增大,管材横截面畸变率和回弹角减小,当芯棒伸出量大于2.5 mm时,管材出现“鹅头”现象;外侧壁厚减薄率随着芯棒伸出量的增大而增大,内侧壁厚增厚率随着芯棒伸出量的增大而有所减小,但减小趋势不明显;弯管内侧起皱趋势随着芯棒伸出量的增大先减小后增大;最后获得了合适的芯棒伸出量范围为1.5~2 mm。

A finite element model for the NC bending, retracting and springback process of 0Cr21Ni6Mn9N stainless steel tube was established with FE software ABAQUS  and its reliability was verified. Based on the model, the influences of mandrel extension length e on the cross section deformation, change ratio of wall thickness, wrinkling tendency and springback angle were analyzed. The results show that the cross section deformation ratio and springback angle decrease as mandrel extension length e increases, when e is greater than 2.5 mm, tube appears “goose head” phenomenon. With the increase of mandrel extension length, the outside wall thinning ratio increases, inside wall thickening ratio decreases, and the decreasing tendency is not obvious. With the increase of  mandrel extension length, the wrinkling tendency decreases firstly and then increases. The suitable mandrel extension length range is 1.5-2 mm.
基金项目:
国家自然科学基金资助项目(51164030)
作者简介:
许小妹(1989-),女,硕士研究生 鲁世强(1962-),男,博士,教授,博士生导师
参考文献:


[1]王同海. 管材塑性加工技术[M]. 北京: 机械工业出版社, 1998. Wang Tonghai. Tube Plastic Processing Technology[M].Beijing: China Machine Press,1998.
[2]Yang He, Li Heng, Zhang Zhiyong, et al. Advances and trends on tube bending forming technologies [J]. Chinese Journal of Aeronautics, 2012, 1(12):1-12.
[3]王立新. 矢量弯管[M]. 北京: 国防工业出版社, 1984.   Wang Lixin. Vector Tube Bending[M]. Beijing: National Defence Industry Press, 1984.
[4]王振华. 不锈钢管力学性能的拉伸试验[J]. 塑性工程学报, 2012, 19(2):56-59. Wang Zhenhua. Tensile test and study on the mechanical properties of stainless steel tube[J]. Journal of Plasticity Engineering, 2012, 19(2):56-59.  
[5]Levent Szen, Mehmet A Guler, Deniz Bekar, et al. Investigation and prediction of springback in rotary-draw tube bending process using finite element method[J]. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 2012, 12(226): 1-15.
[6]Gu Ruijie,Yang He,Zhan Mei, et al. Effect of mandrel on cross section quality of thin-walled tube numerical controlled bending[J]. Transactions of Nonferrous Metals Society of China, 2005, 15(6): 1264-1274.
[7]詹梅,杨合,李镇. 数控弯管中芯棒对管壁厚减薄作用的有限元分析[J].机械科学与技术, 2004, 23(6): 669-670.Zhan Mei, Yang He, Li Zhen. Finite element analysis of influence of mandrel on thinning ratio of wall in NC tube bending[J]. Mechanical Science and Technology, 2004, 23(6): 669-670.
[8]张凯, 刘郁丽, 杨合. 抽芯对H96薄壁矩形波导管绕弯成形回弹的影响[J].材料科学与工艺, 2013,21(1): 56-61.Zhang Kai, Liu Yuli, Yang He, Influence of retracting mandrel on springback of H96 thin-walled rectangular wave-guide tube in rotary draw bending process[J]. Materials Science and Technology, 2013,21(1): 56-61.
[9]Levent Szen, Mehmet A Guler, Recep M Grgülüarslan, et al. Prediction of springback in CNC tube bending process based on forming parameters[A]. 11th International LS-DYNA Users Conference[C]. Detroit,2010.
[10]李思漪, 夏琴香, 盛湘飞, 等. 基于数值模拟的薄壁管冷弯成形工艺研究[J]. 锻压技术, 2011,36(4): 163-167.Li Siyi, Xia Qinxiang, Sheng Xiangfei, et al. Study of forming process for thing-walled tube rotary bending based on numerical simulation[J]. Forging & Stamping Technology, 2011,36(4): 163-167.
[11]岳永保. 钛合金管数控弯曲成形过程数值模拟及实验研究[D]. 西安: 西北工业大学, 2009.Yue Yongbao. Numerical Simulation and Experiment Study on Ti-Alloy Tube NC Bending Process[D].Xi‘an: Northwestern Polytechnical University, 2009.
[12]刘树勋, 刘宪明, 王维明. 不同变形量对 0Cr21Ni6Mn9N不锈钢力学性能的影响[J]. 钢铁, 2005, 40(11): 67-70.Liu Shuxun, Liu Xianming, Wang Weiming. Effect of cold deformation on mechanical properties of 0Cr21Ni6Mn9N stainless steel[J]. Iron and Steel, 2005, 40(11): 67-70.
[13]方军, 鲁世强, 王克鲁, 等. 0Cr21Ni6Mn9N不锈钢管材数控弯曲截面畸变有限元分析[J]. 塑性工程学报,2013,20(5):71-76.Fang Jun, Lu Shiqiang, Wang Kelu, et al. FE analysis of section distortion in numerical control bending of the 0Cr21Ni6Mn9N stainless steel tube[J]. Journal of Plasticity Engineering, 2013,20(5):71-76.
[14]李恒. 多模具约束下薄壁管数控弯曲成形过程失稳起皱行为研究[D]. 西安:西北工业大学, 2007.Li Heng. Study on Wrinkling Behaviors under Multi-die Constraints in Thin-walled Tube NC Bending[D]. Xian: Northwestern Polytechnical University, 2007.

服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9