网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
基于热力耦合原理的锻件快速成形
英文标题:Fast forming for forging based on thermal-mechanical coupling theory
作者:毛君 张睿 谢苗 王珏 
单位:辽宁工程技术大学 机械工程学院 
关键词:快速成形 热力耦合 数学模型 仿真分析 
分类号:
出版年,卷(期):页码:2014,39(10):25-31
摘要:

基于热力耦合原理及虚功原理建立锻件快速成形的显式动力学模型,利用LS-DYNA软件仿真分析其成形过程中锻件的力学特性变化,分析不同工况下锻件成形过程中的动态特性变化。结果表明:随着打击能量的增加,锻件的应力应变及冲击载荷不断增加;相同打击能量、不同锻件初始温度下,随着锻造的温度升高,锻件的冲击载荷不断降低。分析结果将有助于准确获得锻件成形所需要的打击能量,以达到节能环保及降低对锻造设备冲击的目的。

Based on thermal-mechanical coupling theory and virtual work principle, the display mechanical model of forging process was established. The changes of the mechanical characteristics in the forging process and the dynamic characteristics in different working conditions of forging part were analyzed by LS-DYNA software. The results show that the stress and strain as well as impact load of the forging part increase gradually with the increase of hitting energy; the impact load of forging part decreases gradually when the forging temperature rises under the same hitting energy and different initial temperatures. The analysis results will help to obtain the required hitting energy of forging part forming accurately in order to achieve the objects of energy-saving and environmental friendly methods and reduce the impact on forging equipment as well.

基金项目:
辽宁省煤矿液压技术与装备工程研究中心开放基金资助项目(CMHT-201206);辽宁省教育厅2013年创新团队项目(LT2013009);2012年辽宁省教育厅一般项目(L2012118)
作者简介:
毛君(1960-),男,博士,教授,博士生导师
参考文献:

[1]龚义吉,张光,李远猛.变形金属物理性能及变形速度对充填性的影响[J]. 锻压技术,1990,15(5):2-4.

Gong Y J,Zhang G,Li Y M. Influence of deformed metals physical characteristics and deformed speed to filling ability[J]. Forging &  Stamping Technology,1990,15(5):2-4.

[2]程利冬.高速体积成形过程数值模拟研究[D]. 哈尔滨:哈尔滨工业大学,2009.

Cheng L D. Numerical Simulation Investigation of High Speed Bulk Forming Process[D]. Harbin: Harbin Institute of Technology,2009.

[3]邵勇,郭平义.基于Deform的叶片叶身预锻结构形式优化设计[J]. 锻压技术,2012,37(5):13-16.

Shao Y, Guo P Y. Optimal pre-forging shape design of blade body based on Deform software[J].Forging & Stamping Technology,2012,37(5):13-16.

[4]范燕波,赵学智,夏琴香,等.钢制带轮热旋压成形工艺分析及有限元模[J]. 锻压技术,2012,37(4):56-58.

Fan Y B, Zhao X Z,Xia Q X, et al. Analysis and numerical simulation of hot spinning process for solid steel V-belt pulley[J]. Forging & Stamping Technology, 2012,37(4):56-58.

[5]康海鹏,左淼,李浩强,等.有限元模拟技术在主体锻造工艺设计中的应用[J]. 锻压技术,2012,37(1):29-32.

Kang H P, Zuo M, Li H Q, et al. Application of finite element simulation in case forging technology design[J].Forging & Stamping Technology,2012,37(1):29-32.

[6]王振范,刘相华. 能量理论及其在金属塑性成形中的应用[M].北京:科学出版社,2003.

Wang Z F. Liu X H. Energy Theory and its Application in Metal Forming[M]. Beijing: Science Press, 2003.

[7]张晓敏,彭向和.热力耦合问题的本构方程[J]. 重庆大学学报,2006,96(6):111-114.

Zhang X M,Peng X H. Constitutive equation of thermal-mechanical coupling problem[J]. Journal of Chongqing University, 2006,96(6):111-114.

[8]吴少平.虚功原理及其应用[J]. 高等函授学报:自然科学版,2000,13(5):24-26.

Wu S P. Principle of virtual work[J]. Journal of Higher Correspondence Education:Science Edition, 2000, 13(5):24-26.

[9]倪正顺.铝热挤压模具热力耦合数值分析与结构优化设计研究[D]. 长沙:中南大学,2006.

Ni Z S. Researeh on the Coupled Thermal-Meehanieal Numerieal Analysis and the Structure Optimal Design to Aluminum Hot Extrusion Dies[D]. Changsha: Central South University, 2006.

[10]刘建生,陈慧琴,郭晓霞. 金属塑性加工与有限元模拟技术与应用[M].北京:冶金工业出版社,2003.

Liu J S,Chen H Q,Guo X X. Metal and Plastic Processing and Application of Finite Element Simulation Technology[M].Beijing: Metallurgical Industry Press,2003.

[11]郝好山,胡仁喜,康士廷,等.ANSYS12.0 LS-DYNA从入门到精通[M].北京:机械工业出版社,2011.

Hao H S,Hu R X,Kang S T, et al.ANSYS12.0 LS-DYNA from Getting Start to Proficient[M].Beijing: China Machine Press,2011.

[12]El-Magd E, Abouridouane M. Characterization, modelling and simulation of deformation and fracture behaviour of the light-weight wrought alloys under high strain rate loading[J]. International Journal of Impact Engineering,2006, (32): 741-758.

服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9