锻压技术

60MN水压机油控水系统建模及控制特性研究

英文标题：Study on fluid power transmission system modeling and control characteristics of 60 MN hydraulic press

作者：俞滨姚静冯景昌李雪冰孔祥东

分类号：TG315;TH137

出版年,卷(期):页码：2015,40(5):71-78

摘要：

介绍了60 MN水压机的系统组成及工作原理，并采用机理建模的方法建立了水压机油控水系统的数学模型及控制框图。通过实验与仿真对比，分析空载大行程、重载小行程及高频小行程3种典型工况下的水压机油控水系统控制特性，并实验验证数学模型的准确性，进而研究水系统管道长度、主分配器手柄死区角度及活动横梁质量对水压机油控水系统控制性能的影响。研究表明，60 MN水压机在以上3种典型工况下具备较好的工作性能，若希望进一步提高水压机油控水系统的响应速度，可以从电液伺服系统和水系统两方面进行控制及优化设计。其中水系统的管长、主分配器死区、活动横梁质量均会对水压机油控水的控制性能产生不同程度的影响，在水压机结构优化设计时应重点考虑。

The composition and working principle of 60 MN hydraulic press system were introduced, and the mathematical model and control flow chart of fluid power transmission system on 60 MN hydraulic press were established by the mechanism. The control characteristics under three typical working conditions including no θ load with long stroke, heavy load with short stroke and high frequency with short stroke were analyzed by comparing the experiment with the simulation, and the accuracy of mathematical model was verified experimentally. Further more, it analyzed the influences of the length of tube, the dead zone angle of main distributor handle and the quality of moving beam in the hydraulic system on the control performance of fluid power transmission system. The study shows that 60 MN hydraulic press is of good working performance under the above three typical working conditions. The improvement on the response speed of fluid power transmission system can be realized by controlling and optimizing the design of the electro hydraulic servo system and water system. However, the length of tube, the dead zone angle of main distributor handle and the quality of moving beam have different degrees of influences on control characteristics, which should be specially considered in the optimization of the hydraulic press structure.

基金项目：

河北省自然科学基金青年科学基金资助项目(E2014203247)；燕山大学博士基金项目（B930）

俞滨(1985-)，男，博士，讲师;通讯作者：孔祥东(1959-)，男，博士，教授，博士生导师

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