锻压技术

基于Fluent的炉底辊内部冷却水流场和温度场仿真分析

英文标题：Simulation analysis on the internal cooling water flow field and temperature field of furnace roller based on Fluent

作者：汪建新洪溥李斌李明亚

单位：内蒙古科技大学

关键词：炉底辊冷却水温度场仿真分析 Fluent

分类号：TF06

出版年,卷(期):页码：2015,40(8):120-123

摘要：

为了考察炉底辊内冷却水流速能否满足工作要求，利用Solidworks建立了用于中板常化处理的加热炉炉底辊模型。采用Fluent软件的RNG k-ε湍流模型和energy能量模型，模拟了炉底辊内部冷却水在不同水流速度和不同初始温度下的流动状况，对比了不同冷却水流速下辊身的温度，得到了不同流动状态下冷却水流场和炉底辊温度场的特性。研究结果表明：合理的冷却水流速和入口温度，可以提高炉底辊的使用寿命，从而能够节约工业炉的生产成本。现场采集的温度监测数值与温度模拟值相差很小，故采用本文仿真模拟方法可进一步优化辊底式加热炉炉底辊。

In order to meet the working requirements for internal cooling water flowing velocity of furnace roller, the model of the furnace roller plate for normalizing heat treatment was established by Solidworks. The RNG k-ε turbulence model and the energy model in software Fluent were used to simulate the flow condition of internal cooling water of furnace roller at different water flowing velocities and initial temperatures. The roller body temperatures at different cooling water flowing velocities were compared, and the characteristics of cooling water flow field and temperature field of furnace roller were obtained under different flowing conditions. The results show that the service life of furnace roller can be improved by reasonable cooling water flowing velocity and inlet temperature, so the production cost of industrial furnace can be reduced. The difference between monitored temperature on site and simulated temperature is little, therefore, the roller hearth type heating furnace roller can be optimized further by the simulated method presented in this paper.

基金项目：

国家科技支撑计划基金资助项目（2011BAE13B09）

汪建新（1962-），男，博士，教授洪溥（1989-），男，硕士研究生

参考文献：

［1］Thomas Maar, Daniel Pltzer, Chad Donovan, et al. Latest developments in coating technologies for molds and rolls[A]. 中国金属学会. 第九届中国钢铁年会论文集[C].北京：冶金工业出版社，2013.Thomas Maar, Daniel Pl tzer; Chad Donovan, et al. Latest developments in coating technologies for molds and rolls[A]. China Metal Society. The Ninth Chinese Steel Annual Conference [C]. Beijing：Metallurgical Industry Press，2013.
［2］廖世堡. 辊底式连续退火炉炉底辊设计探讨[J]. 特殊钢，1990，（2）：19-24.Liao S B. Roller hearth continuous annealing furnace roller design and discussion [J]. Special Steel, 1990, (2): 19-24.
［3］圆山重直.传热学[M].王世学，张信荣，译.北京：北京大学出版社，2011.Yuanshan C Z. Heat Transfer[M]. Translated by Wang S X, Zhang X R. Beijing: Peking University Press, 2011.
［4］郭喜平，申世杰，黄丽娟，等. 基于不同轧制参数的万能轧机轧辊温度分析[J]. 锻压技术，2014，39（6）：147-150.Guo X P, Shen S J, Huang L J, et al. Based on different rolling parameters of universal rolling mill roll temperature analysis [J]. Forging & Stamping Technology, 2014, 39(6): 147-150.
［5］许国良，王晓墨，乌田华，等.工程传热学[M].北京：中国电力出版社，2010.Xu G L, Wang X M, Wu T H, et al. Engineering Heat Transfer [M]. Beijing: Chinese Power Press, 2010.
［6］俞昌铭.热传导及其数值分析[M].北京：清华大学出版社，1982.Yu C M. Heat Transfer and Numerical Analysis [M].Beijing: Tsinghua University Press, 1982.
［7］王补宣.工程传热传质学[M].北京：科学出版社，1998.Wang B X. Engineering Heat Transfer [M]. Beijing: Science Press, 1998.
［8］刘宇佳，李勇，付天亮, 等. 基于Fluent软件的辊底式热处理炉数值分析[J]. 金属热处理，2014，39（8）：128-131.Liu Y J, Li Y, Fu T L, et al. Based on fluent software numerical analysis of roller hearth heat treatment furnace [J].Heat Treatment of Metals, 2014, 39(8): 128-131.
［9］石俊杰. 铸轧辊内部冷却水流场及轧辊温度场仿真分析[D].秦皇岛：燕山大学，2012.Shi J J. The Internal Flow Field of Cooling Water Roller and Roller Temperature Field Simulation Analysis [D]. Qinhuangdao: Yanshan University, 2012.
［10］《中国航空材料手册》编辑委员会.中国航空铝手册[M].北京：中国标准出版社，2002.China Editorial Committee of Hand book of Aeronautical Materials. China Aviation Aluminum Hand Book [M]. Beijing: China Standard Press, 2002.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】