锻压技术

250 mm伺服驱动辊锻机锻辊有限元静力学分析

英文标题：Static analysis on forging roll for 250 mm servo drive forging press by FEM

作者：侯惠敏蒋鹏孙国强陈杰鹏杨光

单位：北京机电研究所

分类号：TG333.1

出版年,卷(期):页码：2016,41(5):101-105

摘要：

通过分析伺服驱动辊锻机的工作原理和结构特点，用建模软件搭建三维模型，采用整体施加载荷、各零件单独分析的静力学分析方法，利用仿真软件模拟250 mm伺服驱动辊锻机整体模型在四道次辊锻受到最大辊锻力250 kN时、锻辊在高度方向的变形及受到的应力情况。结果显示：在锻辊四道次变形中，第2道次为最大变形道次，上下锻辊变形之和为0.60991 mm，计算出其刚度为409 kN·mm-1，而辊锻机的许用刚度Ch 为350~500 kN·mm-1，符合刚度标准；在锻辊四道次应力值强度分析中，第4道次Von-Mises应力值最大，有效值达到63.267 MPa，小于辊锻机的许用应力326.8 MPa，完全满足应力值强度的要求，由结果可知，250 mm伺服驱动辊锻机锻辊的刚度强度完全满足要求。

By analyzing the working principle and the structure characteristics of servo drive forging press, a 3D model was built by modeling software. When the maximal roll forging force of 250 kN was applied to forging roll in the process of four passes respectively,the deformation of forging roll along the height direction and the stress in the 250 mm servo drive forging press model were simulated by software adopting static analysis method through applying overall load and analyzing components. The results show that in the four passes deformation, the second pass deformation is the largest with the sum value of upper and lower forging roll deformation 0.60991 mm. The stiffness is calculated as 409 kN·mm-1, and the admissible rigidity Ch is 350-500 kN·mm-1, so the rigidity standard is met. Furthermore, in the four passes stress analysis, the fourth pass Von-Mises value is the largest as 63.267 MPa which is less than the permissible stress 326.8 MPa and meets the stress requirement. Based on the above results, the stiffness and strength of the 250 mm servo drive forging press fully meet the actual requirements.

基金项目：

北京机电研究所发展基金项目（019143096）

侯惠敏（1990-），女，硕士研究生蒋鹏(1964-)，男，博士，研究员

参考文献：

［1］鲁文其, 胡育文, 金海, 等. 永磁同步电机重载驱动的曲柄伺服压力机动力系统参数[J]. 电工技术学报, 2014, 29(1): 91-97.Lu W Q,Hu Y W,Jin H, et al.Parameter of crank press dynamic system drived by PMSM[J].Transactions of China Electrotechnical Society, 2014，29(1):91-97.
［2］金风明, 窦志平, 韩新民. 伺服压力机在我国的发展现状[J]. 机电产品开发与创新, 2012, 25(1): 19-21.Jin F M, Dou Z P, Han X M. Over view of servo-press development in China[J]. Development ＆ Innovation of Machinery ＆ Electrical Products, 2012，25(1):19-21.
［3］朱梅云, 傅建, 崔礼春. 基于伺服技术的板材冲压成形性研究[J]. 锻压技术, 2014, 39(10): 43-47.Zhu M Y, Fu J, Cui L C. Research on the formability of steel plate based on servo technology[J]. Forging & Stamping Technology, 2014，39(10):43-47.
［4］侯惠敏, 陈杰鹏, 蒋鹏, 等. 250 mm 伺服驱动辊锻机的驱动方案及结构设计[A]. 第十四届全国塑性工程学术年论文集[C]. 合肥，2015.Hou H M,Chen J P,Jiang P, et al. The drive scheme and structure design of 250 mm servo forging roll[A]. Proceedings of the 14th National Years Plastic Engineering Academic[C]. Hefei，2015.
［5］陈杰鹏, 蒋鹏, 孙国强. 1250 mm辊锻机工作部分刚度有限元分析[J]. 锻压技术, 2013,38(3):93-97.Chen J P, Jiang P, Sun G Q. FEM analysis of working part stiffness for 1250 mm roll forging machine[J]. Forging & Stamping Technology, 2013，38(3):93-97.
［6］张承鉴. 辊锻技术[M]. 北京：机械工业出版社，1986.Zhang C J. Roll Forging Technology[M]. Beijing：China Machine Press，1986.

服务与反馈：

【文章下载】【加入收藏】