For the tin bronze alloy QSn7-0.2, the influences of different heating temperatures on microstructures and properties through the extrusion were studied by metallography, hardness, tensile, XRD, SEM of experimental methods. The results show that the microstructures and properties of blank through the extrusion are the best at 720 ℃, especially for the reduction of the cross section, which provides the best blank for the next spinning process. Then, the causes of extrusion cracking at 780 ℃ were analyzed. When the temperature is up to 780 ℃, the “tin sweat”emerges at the edge of blank surface, and the cracking occurs in the “ tin sweat ” zone on the end surface of the extruded cup. Furthermore, based on microstructure analysis, the cast dendritestructures and obvious composition segregation exist in this area, and the ternary eutectic structure (α+δ+Cu3P) is also found. Thus, the existence of the ternary eutectic causes the hot brittlement of alloy, which is the main reason to produce the crack during the hot extrusion of tin bronze cup.
|
[1]朱信, 张保成, 王志伟. 热挤压-强力旋压-热处理对锡青铜显微组织的影响[J]. 热加工工艺, 2015, 44(5): 160-162.Zhu X, Zhang B C, Wang Z Y. Effects of hot extrusion-power spinning-heat treatment on microstructure of tin bronze [J]. Hot Working Technology, 2015, 44 (5): 160-162. [2]杨华龙, 樊文欣, 曹存存, 等. 发动机连杆衬套毛坯温挤压工艺研究及模具设计[J]. 锻压技术, 2016, 41(8):79-83.Yang H L, Fan W X, Cao C C, et al. Study on warm extrusion process and die design of engine connecting rod bushing [J] .Forging & Stamping Technology, 2016, 41 (8): 79-83. [3]路俊攀, 李湘海. 加工铜及铜合金金相图谱[M]. 长沙:中南大学出版社, 2010.Lu J P, Li X H. Metallographic Mapping of Copper and Copper Alloys [M]. Changsha:Central South University Press, 2010. [4]林国标, 王自东, 张伟, 等. 热处理对锡青铜合金组织和性能的影响[J]. 铸造, 2011, 60(3): 287-289.Lin G B, Wang Z D, Zhang W, et al. Effects of heat treatment on microstructure and properties of tin bronze alloys [J]. Casting, 2011, 60 (3): 287-289. [5]张涛. 旋压成形工艺[M]. 北京:化学工业出版社, 2009.Zhang T. Spinning Process [M]. Beijing:Chemical Industry Press, 2009. [6]徐恒钧. 材料科学基础[M]. 北京:北京工业大学出版社, 2009.Xu H J. Materials Science Foundation [M]. Beijing:Beijing University of Technology Press, 2009. [7]王志伟, 樊文欣, 原霞. 强力旋压主要参数对连杆衬套性能影响的正交试验分析[J]. 热加工工艺, 2014, 43(5): 114-116.Wang Z W, Fan W X, Yuan X. Experimental analysis of influence of main spinning parameters on performance of connecting rods by orthogonal test [J]. Hot Working Technology, 2014, 43 (5): 114-116. [8]李炯辉, 林德成. 金属材料金相图谱[M]. 北京:机械工业出版社,2006.Li J H, Lin D C. Metallic Metallographic Diagram of Metal Materials [M]. Beijing:China Machine Press,2006. [9]娄东阁, 雷少丽. 不同热处理温度对新型锡青铜性能的影响[A].中国有色金属学会第七届学术年会[C].北京,2008.Lou D G, Lei S L. Effects of different heat treatment temperatures on properties of new tin bronze [A]. Proceedings of the Seventh Academic Annual Meeting of China Nonferrous Metals Society[C]. Beijing, 2008. [10]崔忠圻, 覃耀春. 金属学与热处理[M]. 北京:机械工业出版社,2000.Cui Z Q, Qin Y C. Metrology and Heat Treatment [M]. Beijing:China Machine Press,2000.
|