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旋转挤压过程中凸模高径比和进给速度对成形精度的影响
英文标题:Influence of height-to-diameter ratio and feeding speed of punch on forming precision in the process of rotating extrusion
作者:陈喆 张宝红 李国俊 雷煜东 
单位:中北大学 
关键词:旋转挤压 成形精度 数值模拟 AZ31镁合金 高径比 进给速度 
分类号:TG379
出版年,卷(期):页码:2018,43(2):0-0
摘要:

 以某型号镁合金内筋壳体的旋转挤压成形过程为研究对象,针对旋转挤压中坯料的实际形变无法与设备控制的进给量同步的问题,利用刚塑性有限元法对镁合金内环筋壳体旋转挤压成形过程进行了数值模拟。对比分析了不同凸模高径比、不同进给速度对内环筋壳体凹槽成形精度的独立影响和复合影响。最终得出了这两个因素对凹槽成形精度影响的函数关系式。确定了能保证成形精度的成形方案,即凸模高径比为1、进给速度为0.5 mm·s-1时,可以将凸模位移偏差量控制在较低水平。在中北大学自行研制的6300 kN-13.5 kN·m多向加载旋转挤压实验机上进行物理实验验证,得到的实验结果与模拟结果基本吻合。

 Taking the rotating extrusion process of a magnesium alloy inner rib shell as the research object, based on the problem that the actual deformation of blank in the rotating extrusion can not be synchronized with the feeding speed controlled by the device,the numerical simulation of rotating extrusion process for inner rib shell of magnesium alloy was conducted by the rigid-plastic finite element method, and the independent and compound influences of different punch height-to-diameter ratios and feeding speeds on the forming precision of inner ribs shell were compared and analyzed. Finally, the functional relationship between the two factors on the forming precision of inner rib shell groove is obtained, and the forming scheme that ensures the forming accuracy is determined, i.e., the displacement deviation of punch could be controlled at a lower level when the height-to-diameter ratio of punch is 1 and the feeding speed is 0.5 mm·s-1. Furthermore, the physical experiment was conducted on the 6300 kN-13.5 kN·m multi-direction loading rotating extrusion tester developed by North University of China. And the experimental results are basically consistent with the simulation results.

基金项目:
国家重点研究计划资助项目(2016YFB0301103);山西省基础研究计划资助项目(201601D102018)
作者简介:
作者简介:陈喆(1994-),男,硕士研究生 E-mail:nuc_chenzhe@163.com 通讯作者:张宝红(1971-),男,博士,教授,博导 E-mail:zhangbh@nuc.edu.cn
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