锻压技术

含突变曲线异形环件轧制工艺

英文标题：Rolling process for profiled rings with abrupt curve

分类号：TG335

出版年,卷(期):页码：2019,44(7):101-105

摘要：

针对截面由矩形和突变曲线复合而成的异形环件，以异形耐磨圈为例，提出了一种异形环件轧制方法。以环件锻件图为依据，确定了整体式驱动辊和圆柱式芯辊的组合；基于刚性平移原理计算得到环轧毛坯的变形程度和形状尺寸，避免了轧制过程中由于毛坯设计不合理而造成的充不满、鱼尾、尺寸超差等缺陷；经与自由锻制坯方法对比后，设计了制坯所用胎模，确定了制坯工艺，并对制坯工艺流程进行了优化，提高了毛坯尺寸精度和制坯效率，最后通过实际生产验证了该工艺方法的稳定性和可靠性。该工艺方法生产成本低，生产效率高，材料利用率高，所得异形环件内部质量好、精度高。

For the wear-resistant profiled ring whose cross section was composed of rectangle and abrupt curves, its rolling technology was proposed. Based on the ring forging drawing, the combination of integral driving roller and cylindrical core roller was determined, and the deformation degree, shape and size of ring rolled blank were calculated based on the rigid translation theory to avoid the defects such as filling dissatisfaction, fish tail and size deviation caused by the unreasonable blank design during the rolling process. Then, the loose toolings used for blanking were designed, and the blanking process was determined after comparing with the free forging method. Furthermore, the blanking process was optimized to guarantee the dimension accuracy and efficiency of blanking process. Finally, the method as mentioned was proved to be stable and reliable by the practical production. Thus, the proposed method is low cost, excellent efficiency and high material utilization rate, and the obtained profiled rings are of good internal quality and high precision.

基金项目：

蒋起臣（1973-），男，学士，高级工程师，E-mail：whyjqc@sina.com

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