网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
基于ADAMS的伺服冲压线仿真方法
英文标题:Simulation method for servo press line based on ADAMS
作者:姜文雪 吕言 戈海龙 刘冰 成巍 
单位:1.齐鲁工业大学 山东省科学院激光研究所 2. 天津市天锻压力机有限公司 
关键词:伺服冲压线  伺服压力机  运行时序  运动干涉检查  运动仿真 
分类号:TP391.9
出版年,卷(期):页码:2019,44(10):122-126
摘要:
基于ADAMS的伺服冲压线仿真方法,实现伺服冲压线的整线运行仿真,为伺服冲压线的设计、制造及调试提供依据。首先,基于冲压线设备的实际运动曲线,采用样条型数据驱动运动部件,实现了设备的高精度运动仿真。在此基础上,通过将运动曲线的时间变量转换为与时间关联的循环变量,解决了设备的自动循环运动仿真问题。为了实现冲压线的运行时序仿真,设置设备的运动起始时间,并基于运动干涉检查调节各设备的运动起始时间,进而获得有效的整线运行时序。最后,采用所提方法,实现了一条汽车伺服冲压线的仿真,整线运行无运动干涉,满足生产节拍要求,验证了仿真方法的有效性。

 

 
Based on ADAMS simulation method of servo press line, the whole line running simulation of servo press line was realized to provide the basis for the design, manufacture and debugging of the servo press line. First of all, based on the actual motion curve of equipments in servo press line, the moving parts were driven by spline data, and the high accuracy motion simulation of devices was achieved. Then, the simulation of auto cyclic motion for devices was realized by translating the time variable in motion curve to a cyclic variable which was related to the time. Furthermore, the working time sequence of press line was simulated by setting the start time of each device, and the start time was regulated by detecting the motion interference to acquire the effective whole line working time sequence. In the end, the simulation of a car servo press line was realized by the proposed method of ADAMS, and the whole line met the production rhythm requirement without motion interference,which verifies the effectiveness of the simulation method. 
 
基金项目:
山东省重大科技创新工程项目(2017CXGC0807);山东省科学院青年基金项目(2019QN0032)
作者简介:
作者简介:姜文雪(1985-),女,博士,助理研究员 E-mail:wenxuejiang215@163.com 通讯作者:成巍(1977-),男,博士,研究员 E-mail:chengw@sdas.org
参考文献:

 
[1]肖遥, 杜亭, 章志兵, 等. 基于NX平台的自动冲压线汽车模具运动仿真系统
[J]. 塑性工程学报, 2014, 21(1):38-43.


 

Xiao Y, Du T, Zhang Z B, et al. Motion simulation system based on NX platform for automobile die on automatic stamping line
[J]. Journal of Plasticity Engineering, 2014, 21(1):38-43.

 


[2]张国彬, 林亨. 轿车车身冲压生产线加工过程的建模与仿真
[J]. 机械设计与制造, 2002,(3):49-52.

Zhang G B, Lin H. Modeling and simulation of machining process of automobile′s body punch line
[J]. Machinery Design & Manufacture, 2002,(3):49-52.

 


[3]赵娜. 基于机器人操作的冲压自动化生产线虚拟仿真研究
[D].广州: 广东工业大学, 2015.

 

Zhao N. The Virtual Simulation of Stamping Automatic Production Line Based on Robot Operation
[D].Guangzhou: Guangdong University of Technology, 2015.

 


[4]王新云, 夏巨谌, 胡国安, 等. 基于机器人与伺服压力机的等宽阶梯件的增量锻造
[J]. 塑性工程学报, 2008, 15(3):143-146.

 

Wang X Y, Xia J C, Hu G A, et al. Increment forging of no-speed-ladder part based on robot and servo-press
[J]. Journal of Plasticity Engineering, 2008, 15(3):143-146.

 


[5]程永奇, 郭强, 刘易凡, 等. 基于伺服压力机的AZ31镁合金反挤压成形
[J]. 塑性工程学报, 2012, 19(4):68-73.

 

Cheng Y Q, Guo Q, Liu Y F, et al. Research on backward extrusion for AZ31 magnesium alloy based on servo press
[J]. Journal of Plasticity Engineering, 2012, 19(4):68-73.

 


[6]张方阳. 伺服压力机关键技术及伺服拉深工艺研究
[D].广州: 华南理工大学, 2014.

 

Zhang F Y. Research on Servo Press Key Technology and Servo Deep Drawing Process
[D].Guangzhou: South China University of Technology, 2014.

 


[7]姜广君. 基于虚拟仿真的制造生产线设计研究
[D].呼和浩特: 内蒙古工业大学, 2009.

 

Jiang G J. Research on the Design of Production Lines Based on Virtual Simulation
[D]. Huhehaote: Inner Mongolia University of Technology, 2009.

 


[8]王伟, 张鹏, 刘庆云. 制造业中虚拟仿真技术的发展研究
[J]. 组合机床与自动化加工技术, 2013,(7):1-4.

 

Wang W, Zhang P, Liu Q Y. Research in virtual simulation technology development in manufacturing industry
[J]. Modular Machine Tool & Automatic Manufacturing Technique, 2013, (7):1-4.

 


[9]赵武云, 史增录, 戴飞, 等. ADAMS2013基础与应用实例教程
[M]. 北京:清华大学出版社, 2015.

 

Zhao W Y, Shi Z L, Dai F, et al. ADAMS2013 Fundamentals and Application Example Tutorial
[M]. Beijing: Tsinghua University Press, 2015.

 


[10]梁青, 宋宪玺, 周烽, 等. 基于ADAMS的双足机器人建模与仿真
[J]. 计算机仿真, 2010, 27(5):162-165.

 

Liang Q, Song X X, Zhou F, et al. Modeling and simulation of biped robot based on ADAMS
[J]. Computer Simulation, 2010, 27(5):162-165.

 


[11]赵晋荣. 汽车外覆盖件冲压自动线运动规划及仿真系统的开发与应用
[D].济南:山东大学, 2017.

 

Zhao J R. Development and Application of Motion Planning and Simulation System for Auto Body Panels Stamping Line
[D]. Jinan: Shandong University, 2017.

 


[12]丁栋. 高速冲压线自动送料系统仿真技术研究
[D].济南: 山东大学, 2015.

 

Ding D. Research on Simulation Technology of High-speed Press Line Automated Feeding System
[D].Jinan: Shandong University, 2015.

 
服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9