锻压技术

基于响应曲面法的AZ31B镁合金油浴加热渐进成形性研究

英文标题：Study on formability of incremental forming by oil bath heating for AZ31B magnesium alloy based on response surface method

作者：张三唐桂华李克杰江祥奎

单位：台州职业技术学院西安邮电大学西安交通大学

关键词：AZ31B镁合金渐进成形油浴加热响应曲面法成形温度

分类号：TG379; TG146.2

出版年,卷(期):页码：2020,45(5):81-88

摘要：

针对镁合金室温成形性差的特性，提出了一种以油浴装置为热源，进行整体加热的渐进成形新技术。为了验证油浴加热方法的可行性，基于实验设计法，对AZ31B镁合金板材成形时的成形能力进行了实验研究，并建立了成形性和相关工艺参数之间的二次回归预测模型，通过响应曲面法及方差分析，探讨了工艺参数及两个工艺参数交互作用对其成形性的影响。结果表明：油浴辅助加热渐进成形技术能够成形镁合金板材，影响渐进成形性强弱的工艺因素依次为成形温度、层进给量、板材厚度和刀具直径。验证结果表明：AZ31B镁合金油浴加热渐进成形性的预测模型是正确的，最终得到合适的成形温度为250 ℃，最大成形角可达68.1885°。

For the poor formability of magnesium alloy at room temperature, an innovative incremental forming technology using an oil bath device as the heat source for overall heating was proposed. In order to examine the effectiveness and formability of oil bath heating, based on the experimental design method, the formability of AZ31B magnesium alloy sheet in forming process was experimentally studied, and the quadratic regression prediction model between formability and related process parameters was established. Then, the influences of process parameters and the interaction of two process parameters on the formability were discussed by the response surface method and the variance analysis. The results show that the AZ31B magnesium alloy sheets can be formed by the incremental forming with the oil bath heating, and the order of process factors affecting the incremental formability is forming temperature, layer feeding amount, sheet thickness and tool diameter. The verification results show that the prediction model of incremental formability by oil bath heating for AZ31B magnesium alloy is correct, the suitable forming temperature is 250 °C, and the maximum forming angle is up to 68.1885°.

基金项目：

台州市科技计划项目（1701gy27）；陕西省科技计划项目（2019GY-118）；热流科学与工程教育部重点实验室项目（KLTFSE2018KF03）；信息与控制工程国家级实验教学示范中心（西安理工大学）项目（2019CYB11）；西安邮电大学教学改革研究项目（JGZ201816）

张三（1983-），男，博士，讲师，E-mail：ucaszhangsan@163.com

参考文献：

[1]Wong T W, Hadadzadeh A, Wells M A. High temperature deformation behavior of extruded AZ31B magnesium alloy [J]. Journal of Materials Processing Technology, 2017, 251(36): 360-368.
[2]Kim S W, Lee Y S, Kang S H, et al. Incremental forming of Mg alloy sheet at elevated temperatures [J]. Journal of Mechanical Science and Technology, 2007, 21(10): 15-18.
[3]Balamurugan K G, Mahadevan K. Investigation on the effects of process parameters on the mechanical and corrosion behaviour of friction stircladed AZ31B magnesium alloy [J]. Arabian Journal Forence & Engineering, 2015, 40(6): 1647-1655.
[4]Lee J, Bong H J, Lee Y S, et al. Pulsed electric current Vbending springback of AZ31B magnesium alloy sheets [J]. Metallurgical and Materials Transactions A, 2019, 50(6): 2720-2731.
[5]Nguyen N T, Lee M G, Ji H K, et al. A practical constitutive model for AZ31B Mg alloy sheets with unusual stressstrain response [J]. Finite Elements in Analysis & Design, 2013, 76(10): 39-49.
[6]Nguyen D T, Yang S H, Jung D W, et al. A study on material modeling to predict springback in Vbending of AZ31 magnesium alloy sheet at various temperatures [J]. International Journal of Advanced Manufacturing Technology, 2012, 62(5-8): 551-562.
[7]Liu Z. Heatassisted incremental sheet forming: A stateoftheart review [J]. International Journal of Advanced Manufacturing Technology, 2018, 98(5): 2987-3003.
[8]Duflou J R, Habraken A M, Cao J, et al. Single point incremental forming: Stateoftheart and prospects [J]. International Journal of Material Forming, 2018, 11(6): 743-773.
[9]Mcanulty T, Jeswiet J, Doolan M. Formability in single point incremental forming: A comparative analysis of the state of the art [J]. CIRP Journal of Manufacturing Science & Technology, 2017, 16: 43-54.
[10]Duflou J R, Callebaut B, Verbert J, et al. Laser assisted incremental forming: Formability and accuracy improvement [J]. CIRP Annals-Manufacturing Technology, 2007, 56(1): 273-276.
[11]Ghelich R, Jahannama M R, Abdizadeh H, et al. Central composite design (CCD)-Response surface methodology (RSM) of effective electrospinning parameters on PVPBHf hybrid nanofibrous composites for synthesis of HfB2-based composite nanofibers [J]. Composites Part B: Engineering, 2019, 166: 527-541.
[12]Ji Y H, Park J J. Formability of magnesium AZ31 sheet in the incremental forming at warm temperature [J]. Journal of Materials Processing Technology, 2008, 201(1-3): 354-358.
[13]Ambrogio G, Filice L, Manco G L, et al. Warm incremental forming of magnesium alloy AZ31 [J]. CIRP Annals-Manufacturing Technology, 2008, 57(1): 257-260.
[14]Lander Galdos, Eneko Saenz de Argandona, Ibai Ulacia, et al. Warm incremental forming of magnesium alloys using hot fluid as heating media [J]. Key Engineering Materials, 2012, 504-506: 815-820.

服务与反馈：

【文章下载】【加入收藏】