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航空航天大型环锻件智能产线管控与集成技术
英文标题:Intelligent line control and integration technology in aerospace large-scale ring forgings
作者:孙勇 李付国 梁岱春 凌云汉 
单位:北京机电研究所有限公司 西北工业大学 中国航空制造技术研究院 
关键词:锻造智能化 系统集成 多级优化 智能管控 环锻件 
分类号:TP272
出版年,卷(期):页码:2020,45(5):192-197
摘要:
现阶段我国航空航天大型环件锻造生产线大多处于小批量、多品种的生产模式,面临着设计周期长、成形质量不稳定、能耗高、效率低等问题。针对以上问题,提出一种多级闭环协同运行的锻造智能管控平台,以环锻件热加工生产线中的先进成形装备、柔性物流设备和在线检测设备的互联互通为基础,在对生产过程数据的全面采集和集成的前提下,进一步构建环形锻件工艺智能设计系统、多目标优化动态调度系统、质量检测与稳健控制系统及实时反馈调控的智能管控集成平台,建立各级系统间的集成方式与优化关系,形成工业网络环境下环锻件成形工艺设计、生产组织、过程控制和质量检测协同运行与管控体系,并在此基础上分析了航空航天大型环锻件智能化生产应展开的研究内容。
At present, most of the large-scale ring forging production lines for aerospace in China are in small batches and multi-variety production modes and facing the problems of long design cycles, instability forming quality, high energy consumption and low efficiency. Therefore, the management and control platform with a multi-level closed loop and collaborative forging intelligent was presented. Based on the interconnection of advanced forming equipment, flexible handing equipment and on-line inspection equipment of hot working production line for ring forgings, under the premise of comprehensive collection and integration of production process data, the intelligent design system of proess for ring forgings, multi-objective optimization dynamic scheduling system, quality detection and robust control system and intelligent management and control integration platform of real-time feedback control were constructed, and the integration mode and optimization relationship among all levels of systems were established to form the collaborative operation and control system of forming process design for ring forgings, production organization, process control and quality inspection in the industrial network environment, and the research content of intelligent production for large-scale ring forgings in aerospace was analyzed.
基金项目:
国家科技重大专项(2018ZX04044-001)
作者简介:
孙勇(1971-),男,博士,研究员,E-mail:sun_yong_89@163.com
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