|
摘要：
|
|
现阶段我国航空航天大型环件锻造生产线大多处于小批量、多品种的生产模式，面临着设计周期长、成形质量不稳定、能耗高、效率低等问题。针对以上问题，提出一种多级闭环协同运行的锻造智能管控平台，以环锻件热加工生产线中的先进成形装备、柔性物流设备和在线检测设备的互联互通为基础，在对生产过程数据的全面采集和集成的前提下，进一步构建环形锻件工艺智能设计系统、多目标优化动态调度系统、质量检测与稳健控制系统及实时反馈调控的智能管控集成平台，建立各级系统间的集成方式与优化关系，形成工业网络环境下环锻件成形工艺设计、生产组织、过程控制和质量检测协同运行与管控体系，并在此基础上分析了航空航天大型环锻件智能化生产应展开的研究内容。
|
|
At present, most of the large-scale ring forging production lines for aerospace in China are in small batches and multi-variety production modes and facing the problems of long design cycles, instability forming quality, high energy consumption and low efficiency. Therefore, the management and control platform with a multi-level closed loop and collaborative forging intelligent was presented. Based on the interconnection of advanced forming equipment, flexible handing equipment and on-line inspection equipment of hot working production line for ring forgings, under the premise of comprehensive collection and integration of production process data, the intelligent design system of proess for ring forgings, multi-objective optimization dynamic scheduling system, quality detection and robust control system and intelligent management and control integration platform of real-time feedback control were constructed, and the integration mode and optimization relationship among all levels of systems were established to form the collaborative operation and control system of forming process design for ring forgings, production organization, process control and quality inspection in the industrial network environment, and the research content of intelligent production for large-scale ring forgings in aerospace was analyzed.
|
|
基金项目：
|
|
国家科技重大专项（2018ZX04044-001）
|
|
作者简介：
|
|
孙勇(1971－)，男，博士，研究员，E-mail：sun_yong_89@163.com
|
|
参考文献：
|
[1]Wang X K, Liu C Y, Li Z Z, et al. THCAPP: Computer aided process planning system in an integrated environment[J]. Tsinghua Science and Technology, 1996, 1(2):119-123.
[2]孟庆智. 智能CAPP系统关键技术研究[D]. 秦皇岛：燕山大学, 2010.
Meng Q Z. Research on the Key Technologies of Intelligent CAPP System[D]. Qinhuangdao: Yanshan University, 2010.
[3]王春. 多目标柔性作业车间调度模型及其进化算法研究[D]. 无锡：江南大学,2018.
Wang C. Research on Models and Evolutionary Algorithms of Multiobjective Flexible Job Shop Scheduling[D]. Wuxi: Jiangnan University, 2018.
[4]孟帅.西马克冷连轧机自动控制系统[J].机械工程与自动化,2018, (1):181-182, 184.
Meng S. Brief introduction to automatic control system of sms cold continuous rolling mill [J]. Mechanical Engineering & Automation, 2018, (1):181-182,184.
[5]张华.俄罗斯VSMPOAVISMA公司新轧机投产[J].中国钛业,2017, (2):47.
Zhang H. VSMPOAVISMA launched a new ring rolling mill[J]. China Titanium Industry, 2017, (2):47.
[6]Ward M. Metal forming and forgingfinding a new place within high value manufacturing through advanced, industrial scale research[J]. Ironmaking & Steelmaking,2015,42(4):252-258.
[7]曾祥洲, 黄波, 闫亮, 等. 青特钢#1高线HotEye热眼影像式表面检测设备在轧制过程的应用[A]. 中国金属学会. 第十一届中国钢铁年会论文集——S03.轧制与热处理[C]. 北京,2017.
Zeng X Z, Huang B, Yan L, et al. Application of HotEye imaging surface detection equipment in the rolling process of Qingte steel #1 highwire[A]. The Chinese Society for Metals. Proceedings of the 11th Annual Meeting of the China Iron and SteelS03. Rolling and Heat Treatments[C]. Beijing, 2017.
[8]韩利亚,陈天赋,甘万兵,等.高温转向节锻件自动化三维测量与精度检测技术[J].塑性工程学报,2018,25(5):53-59.
Han L Y, Chen T F, Gan W B, et al. Automatic threedimensional measurement and precision inspection technology for high temperature steering knuckle forgings[J]. Journal of Plasticity Engineering，2018,25(5):53-59.
[9]ANSI/ISA-95.00.01—2000, Enterprisecontrol system integration part I: Models and terminology[S].
[10]孙勇,赵君鑫,代合平,等.基于ISA95标准的数字化锻造工厂模型[J].锻压技术,2016,41(5):8-13.
Sun Y, Zhao J X, Dai H P, et al. Model of digital forging factory based on standard ISA95[J]. Forging & Stamping Technology, 2016, 41(5):8-13.
[11]Hassana Nassiri, Mustapha Machkour, Mohamed Hachimi. Integrating XML and relational data[J]. Procedia Computer Science, 2017, 110: 422-427.
[12]赵业海.基于ESB的系统集成在汽车制造企业中的应用研究[J].装备制造技术,2019, (4):179-183,189.
Zhao Y H. Application of system integration based on ESB in automobile manufacturing enterprises[J]. Equipment Manufacturing Technology, 2019, (4):179-183,189.
[13]汪小凯,晏家勇,华林.复合轧环机液压系统动态分析与优化研究[J].液压与气动,2017,(6):33-38.
Wang X K, Yan J Y, Hua L. Dynamic analysis and optimization for hydraulic system of combined rolling ring apparatus[J]. Chinese Hydraulics & Pneumatics, 2017,(6):33-38.
[14]Salmasi N, Logendran R, Skandari M R. Makespan minimization of a flowshop sequencedependent group scheduling problem[J]. International Journal of Advanced Manufacturing Technology, 2011, 56(5-8):699-710.
|
|
服务与反馈：
|
|
【文章下载】【加入收藏】
|
|
|
|
