锻压技术

锥筒形件剪切-拉深复合旋压成形可旋性表征方法研究

英文标题：Research on characterization method of spinnability in shear-deep drawing composite spinning for conical cylindrical part

作者：晏畅肖刚锋夏琴香袁云鹏

单位：华南理工大学

关键词：镍基高温合金锥筒形件复合旋压成形可旋性表征方法

分类号：TG306

出版年,卷(期):页码：2021,46(5):94-100

摘要：

针对锥筒形件剪切-拉深复合旋压时可旋性表征困难的问题，提出采用可旋性表征曲线对其进行表征。基于Abaqus软件建立了镍基高温合金锥筒形件全流程复合旋压成形有限元模型，分析了不同半锥角锥筒形件的破裂及起皱情况，进而获得其极限拉深系数；在此基础上，构建了锥筒形件剪切-拉深复合旋压成形的可旋性表征曲线，获得了锥筒形件复合旋压成形时的安全区以及破裂起皱区，并通过复合旋压工艺试验验证了有限元模型的可靠性。结果表明：采用剪切旋压时的半锥角为横坐标、拉深旋压时的极限旋压系数为纵坐标所构建的可旋性表征曲线，可实现对锥筒形件剪切-拉深复合旋压成形可旋性的有效表征。

Focusing the difficulty in characterization of spinnability for conical cylindrical part during shear-deep drawing composite spinning, the characterization curve of spinnability was proposed to characterize the spinnability. Based on software Abaqus, the finite element model of Ni-based superalloy conical cylindrical part in the whole composite spinning process was established, and the fracture and wrinkling of conical cylindrical part with different half cone angles were analyzed to obtain the limit deep drawing coefficient. Furthermore, on this basis, the spinnability characterization curve of conical cylindrical part in shear-deep drawing composite spinning was constructed, the safety zone and the fracture and wrinkle zone during the composite spinning process were obtained, and the reliability of the finite element model was verified by the composite spinning test. The results show that taking the half cone angle during the shear spinning as abscissa and the limit spinning coefficient of deep drawing and spinning as ordinate, the spinnability characterization curve is constructed to realize the effective characterization of spinnability in shear-deep drawing composite spinning for conical cylindrical part.

基金项目：

国家自然科学基金青年基金资助项目(51705159)；广东省自然科学基金资助项目（2019A1515012132）

晏畅(1994-)，男，硕士研究生 E-mail：yanchang1017@163.com 通讯作者：夏琴香(1964-)，女，博士，教授 E-mail：meqxxia@scut.edu.cn

参考文献：

[1]肖刚锋, 夏琴香,张义龙,等.镍基高温合金旋压成形技术研究现状[J].航空制造技术,2020,63(21):46-53.

Xiao G F, Xia Q X, Zhang Y L, et al. Research status of spinning forming technology of Nibased superalloy[J]. Aeronautical Manufacturing Technology,2020,63(21):46-53.

[2]Yaniv Metz. 直面航空工业喷气发动机部件制造的挑战[J]. 现代制造, 2018，25: 60-62.

Yaniv Metz. Facing the challenge of jet engine parts manufacturing in aviation industry[J]. Modern Manufacturing, 2018, 25: 60-62.

[3]Cheng X Q, Zhu N Y, Xia Q X, et al. Establishment of the high temperature constitutive relationship of the Haynes 230 Nibased superalloy[J]. Defect and Diffusion Forum, 2018, 385: 397-402.

[4]黄涌. 难变形金属本构关系及微观组织演变研究[D]. 广州：华南理工大学, 2015.

Huang Y. Research on Constitutive Model and Microstructure Evolution of DifficulttoDeform Metal[D].Guangzhou: South China University of Technology, 2015.

[5]夏琴香，周立奎，肖刚锋，等.金属剪切旋压成形时的韧性断裂准则[J].机械工程学报，2018，54(14)：66-73.

Xia Q X, Zhou L K, Xiao G F, et al. Ductile fracture criterion for metal shear spinning[J]. Journal of Mechanical Engineering,2018,54(14):66-73.

[6]Kegg R L. A new test method for determination of spinnability of metals[J]. Transactions of the ASME, Journal of Engineering for Industry, 1961, 83: 119-124.

[7]Kalpakcioglu S. A study of shearspinnability of metals [J]. Transactions of the ASME, Journal of Engineering for Industry, 1961, 83(4): 478-483.

[8]周立奎. 高强钢板剪切旋压成形韧性断裂准则及可旋性研究[D].广州：华南理工大学，2017.

Zhou L K. Research on the Ductile Fracture Criterion and Spinnability of Shear Spinning for High Strength Steel[D]. Guangzhou: South China University of Technology, 2017.

[9]杜飞. 高强钢板杯形件拉深旋压成形性能及工艺研究[D].广州：华南理工大学，2017.

Du F. Research on Deep Drawing Spinning Formability and Process of Highstrength Steel Cup Parts[D]. Guangzhou: South China University of Technology,2017.

[10]Xia Q X, Shima S, Kotera H,et al. A study of the onepath deep drawing spinning of cups[J]. Journal of Materials Processing Technology, 2005, 159(3):397-400.

[11]王成和，刘克璋.旋压技术[M].福州：福建科学技术出版社，2017.

Wang C H, Liu K Z. Spinning Technology [M]. Fuzhou: Fujian Science and Technology Press, 2017.

[12]凌泽宇, 肖刚锋,夏琴香,等.镍基高温合金锥筒形件拉深旋压成形机理研究[J].锻压技术,2020,45(2):100-105，112.

Ling Z Y, Xiao G F, Xia Q X, et al. Research on deep drawing spinning forming mechanism of conicalcylindrical part of Nibased superalloy[J]. Forging & Stamping Technology,2020,45(2):100-105，112.

[13]Wang L, Long H. Investigation of material deformation in multipass conventional metal spinning [J]. Materials & Design, 2011, 32(5): 2891-2899.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】