摘要:
|
剥皮齿作为木材剥皮机的刀具,其在高强度作业下,要求硬度高、耐腐蚀性强。提出了采用锻造成形方式加工剥皮齿,并基于Deform-3D模拟软件分析了剥皮齿热锻工艺参数对锻造成形质量的影响,揭露了剥皮齿热锻过程的成形规律,验证了设备选型、锻造方案及模具设计的合理性。通过正交试验对热锻过程中的工艺参数设置进行优化,最终制定了坯料温度为1180 ℃、预锻上下模间距为3.0 mm、终锻上下模间距为3.3 mm、上模运动速度为500 mm·s-1、摩擦因数为0.25的优化工艺参数组合。采用优化后的工艺参数组合方案,上模载荷相对于优化前降低了4.48%,提高了锻件的内部质量与模具的使用寿命。
|
As the cutting tool of wood peeling machine, the peeling tooth requires high hardness and strong corrosion resistance under high-intensity operation. Therefore, the forging method was proposed to process peeling tooth, and the influences of hot forging process parameters on the forging quality of peeling tooth were analyzed based on simulation software Deform-3D. Then, the forming rules of hot forging process for peeling tooth were revealed, and the rationality of equipment selection, forging scheme and mold design was verified. Furthermore, the setting of process parameters in the hot forging process was optimized by the orthogonal test, and the optimal combination of process parameters with the blank temperature of 1180 ℃, the upper and lower mold clearance in pre-forging of 3.0 mm, the upper and lower mold clearance in final forging of 3.3 mm, the upper mold movement speed of 500 mm·s-1 and the friction coefficient of 0.25 was formulated. Finally, by using the optimal combination scheme of process parameters, the upper die load was reduced by 4.48% compared to that before optimization, and the internal quality of forgings and the service life of mold were improved.
|
基金项目:
|
国家重点研发计划(2016YFD0700900)
|
作者简介:
|
作者简介:王琪(1962-),男,博士,教授,E-mail:wqi003@126.com
|
参考文献:
|
[1]朱烈锋. 一种木材剥皮装置[P]. 中国:CN209394865U, 2019-09-17. Zhu L F. The utility model relates to a wood stripping device[P]. China: CN209394865U, 2019-09-17. [2]Wang J Q, Fu P X, Liu H W, et al. Shrinkage porosity criteria and optimized design of a 100-ton 30Cr2Ni4MoV forging ingot[J]. Materials and Design,2012, 35: 446-456. [3]蔡中义, 孟凡响,陈庆敏,等. 复杂钩舌锻件近净成形的预锻形状优化设计[J]. 长春:吉林大学学报, 2020, 50(1): 84-90. Cai Z Y,Meng F X,Chen Q M,et al. Optimization design of preforged shape of complex hook and tongue forgings with near net forming[J]. Changchun: Journal of Jilin University, 2020, 50(1):84-90. [4]赵旺初, 冯巧波,仇桐,等.基于Deform石油钻杆端部镦厚成形工艺参数优化[J].锻压技术,2019,44(9): 80-87. Zhao W C, Feng Q B, Qiu T, et al.Optimization of upsetting process parameters for oil drill pipe end based on Deform[J]. Forging & Stamping Technology, 2019,44(9):80-87. [5]Zbigniew Gronostajski, Marek Hawryluk, Pawe Widomski, et al. Influence of application of GN+Cr/CrN hybrid layer on durability improvement of die inserts used in hot forging process of wheel forging[J]. Procedia Manufacturing, 2018, 15: 396-403. [6]Li J L, Wang B Y, Fang S, et al. A new process chain combining cross-wedge rolling and isothermal forging for the forming of titanium alloy turbine blades[J]. The International Journal of Advanced Manufacturing Technology, 2020, 108: 1827-1838. [7]徐皓, 刘江. JMC轻卡汽车转向节锻件设计及Deform数值模拟分析[J]. 锻压技术, 2020,45(5):14-19. Xu H,Liu J. Design of steering knuckle forgings of JMC light truck and numerical simulation analysis of Deform[J]. Forging & Stamping Technology, 2020, 45(5): 14-19. [8]周琦. 基于数值模拟的铝合金板料自冲铆接成形[J].锻压技术,2019,44(7): 47-51. Zhou Q. Self-punching and riveting forming of aluminum alloy sheet based on numerical simulation[J]. Forging & Stamping Technology,2019,44(7):47-51. [9]聂婄, 王敏,陈学慧,等.某VCR发动机齿板热锻成形参数研究[J].锻压技术,2019,44(1):10-16. Nie P, Wang M, Chen X H,et al. Research on hot forging forming parameters of a VCR engine tooth plate [J]. Forging & Stamping Technology,2019,44(1): 10-16. [10]史慧楠, 韩亭鹤,李月,等.基于DEFORM-3D的钢球热压成形工艺优化[J]. 轴承, 2019, (4): 26-29, 46. Shi H N,Han T H,Li Y, et al. Optimization of hot pressing technology of steel ball based on DEFORM-3D[J]. Bearing, 2019, (4):26-29,46. [11]王琛, 双远华,王文豪,等.不同工艺参数对于热锯机锯切性能的影响[J].锻压技术,2020,45(5):133-139,158. Wang C, Shuang Y H, Wang W H, et al. Influence of different process parameters on cutting performance of hot saw machine[J]. Forging & Stamping Technology,2020,45(5):133-139,158. [12]王旺兵,刘骥,刘松,等.基于Deform-3D的铝合金圆筒件冲锻成形压边力模拟分析[J].锻压技术,2019,44(3):1-9. Wang W B, Liu J, Liu S, et al. Simulation and analysis of blank holder force of aluminum alloy cylinder forming based on Deform-3D[J].Forging & Stamping Technology, 2019, 44(3):1-9.
|
服务与反馈:
|
【文章下载】【加入收藏】
|
|
|