摘要:
|
利用有限元模拟软件ABAQUS对带钢轧后冷却内应力生成机理及其变化过程进行分析,热轧带钢冷却后出现边浪是由于横向冷却速率和横向温度分布不均导致的;研究了超快冷喷嘴、U形层冷集管、侧喷水对带钢横向温度分布的影响。结果表明:冷却集管喷嘴长期处于高温环境,存在喷嘴锈蚀、老化、变形、堵塞问题,同时层冷水沿带钢宽度方向存在流量差异,导致带钢横向温度分布不均匀;侧喷的吹扫能力与侧喷角度、侧喷喷嘴磨损量、侧喷压力等有关,若侧喷吹扫不净,带钢上表面残余冷却水聚集,则会造成带钢宽度方向不均匀冷却。通过优化冷却集管流量分布的均匀性、调整侧喷水嘴的角度、优化侧喷吹扫效果,可以提高层冷区域带钢冷却的均匀性。
|
The generation mechanism and change process of internal stress for strip steel after rolling in the cooling were analyzed by finite element simulation software ABAQUS,and the edge wave of hot rolling strip steel after cooling was caused by the uneven transverse cooling rate and transverse temperature distribution. Then, the influences of ultra-fast cooling nozzles, U-shaped layered cooling headers and side spray water on the transverse temperature distribution of strip steel were analyzed. The results show that the nozzle of cooling header has been in a high temperature environment for a long time, which leads to the problems of corrosion, aging,deformation and blockage for nozzle. At the same time, the difference in the flow of layered cold water along the width direction of strip steel results in uneven transverse temperature distribution of strip steel. In addition, the blowing ability of side spray is related to the angle of side spray, the wear amount of side spray nozzle, the pressure of side spray, etc. If the side spray is not clean, the residual cooling water on the upper surface of strip steel accumulates to cause uneven cooling of strip steel along the width direction. Thus, the uniformity of strip steel cooling in the layered cooling zone is enhanced by optimizing the uniformity of the flow distribution for the cooling header,adjusting the angle of the side spray nozzle and optimizing the effect of side spray.
|
基金项目:
|
唐山市科技计划项目(20140210C)
|
作者简介:
|
作者简介:陈彤(1990-),男,学士,工程师,E-mail:438324722@qq.com
|
参考文献:
|
[1]袁建光, 黄传清. 热轧带钢卷取温度控制及其改进[J].轧钢, 1999, (4): 17-20. Yuan J G,Huang C Q. The coilling temperature control and improvement for hot rolled strip [J]. Steel Rolling, 1999, (4): 17-20. [2]余伟, 王乙法. 热轧带钢的冷却参数与翘曲关系[J]. 工程科学学报, 2016, 38 (12): 1734-1740. Yu W,Wang Y F. Relationship between cooling parameters and warping of hot rolled strips [J]. Chinese Journal of Engineering, 2016, 38 (12): 1734-1740. [3]蔡正, 王国栋,刘相华,等.热轧带钢在冷却过程中的内应力解析[J].钢铁, 2000, 35(6): 33-36. Cai Z,Wang G D,Liu X H,et al.Analysis of internal stress in hot rolling steel strip during cooling [J]. Iron and Steel, 2000, 35(6): 33-36. [4]李黎明, 党军,唐运章,等.层流冷却对于板型的影响研究[J].甘肃冶金,2010,32 (5): 7-9. Li L M,Dang J,Tang Y Z,et al.The research on influencing factors of laminar cooling to sheet shape[J].Gansu Metallurgy,2010,32 (5): 7-9. [5]韩斌, 司良英,刘相华,等. 热轧层流冷却,集管中流场有限元模拟及冲击压力的理论计算[J]. 钢铁研究学报,2014, 16(5): 42-46. Han B, Si L Y, Liu X H, et al.Flow field simulation in header pipe of laminar cooling system for hot rolling and theoretical calculation of impact pressure[J]. Journal of Iron and Steel Research, 2014, 16(5): 42-46. [6]刘伟嵬, 李海军,王昭东,等. 热轧带钢轧后冷却过程卷取温度的设定策略[J]. 东北大学学报, 2011, 32(1):56-59. Liu W W, Li H J, Wang Z D, et al. Strategy of temperature setting for hot-rolled strip cooling after rolling [J]. Journal of Northeastern University, 2011, 32(1):56-59. [7]雷刚, 董志远. 适应 X80 生产的层流冷却改造[J]. 重庆工学院学报, 2008, 22(11):47-50. Lei G, Dong Z Y. Laminar cooling reconstruction adapted for X80 [J]. Journal of Chongqing Institute of Technology, 2008, 22(11):47-50. [8]袁国, 王昭东,王国栋,等.控制冷却在板带材开发生产中的应用[J]. 钢铁研究学报,2006,18 (1): 1-5. Yuan G,Wang Z D,Wang G D,et al.Application of controlled cooling technology to improvement of steel quality[J].Journal of Iron and Steel Research,2006,18 (1): 1-5. [9]张灵杰, 毛国进,柯衡珍.热轧轧后层流冷却工艺设备及控制[J].南方金属,2012,(1): 7-10. Zhang L J,Mao G J,Ke H Z.Equipment and control of post-hotrolling laminar flow cooling system[J].Southern Metals,2012,(1): 7-10. [10]钱振声. 鞍钢厚板厂控制冷却装置的改造方案[J].鞍钢技术,1999, (11):9-14. Qian Z S. Revamping plan of control cooling device in AISC heavy plate mill[J]. Angang Technology, 1999, (11):9-14. [11]张少军, 许小花,杨春彦,等. 钢板控冷设备中几种管路结构的喷嘴管出口流量均匀性研究[J].冶金设备,2010, 181(3):20-23. Zhang S J, Xu X H, Yang C Y, et al. Study on nozzle outlet flow rate uniformity of several pipe structure in controlled cooling equipment of steel plate[J]. Metallurgical Equipment 2010, 181(3): 20-23. [12]单修迎, 郭连济,郭立平,等. 济钢1700层流冷却关键参数优化[J].山东冶金,2013, 35(4): 25-27. Shan X Y, Guo L J, Guo L P, et al. Key parameter optimization of laminar cooling system of 1700 mm hot tandem mills in Jinan steel[J]. Shandong Metallurgy, 2013, 35(4): 25-27.
|
服务与反馈:
|
【文章下载】【加入收藏】
|
|
|