网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
模具清洁热处理过程的形性精确控制
英文标题:Precise control on shape and performance during clean heat treatment process for die
作者:张茂1 张嘉城1 谈发堂1 王维1 王新云1 胡树兵1  邓燕2 王爱华3 管延锦4 翟月雯5 曾琨6 
单位:1.华中科技大学 材料科学与工程学院 材料成形与模具技术国家重点实验室   2.一汽模具制造有限公司 3.武汉华工激光工程有限责任公司   4.山东大学 材料科学与工程学院 5.北京机电研究所有限公司   6. 广东汇成真空科技股份有限公司 
关键词:模具 清洁热处理 形性精确控制 激光淬火 真空热处理 PVD 
分类号:TG156.95
出版年,卷(期):页码:2021,46(9):34-42
摘要:

 大型汽车覆盖件模具、精密锻造模具和精密注塑模具等关键高档模具对热处理的精密性、耐磨性、抗氧化性以及冲击韧性等指标提出了更为苛刻的要求,采用先进热处理技术以实现形性精确控制成为必然趋势。与此同时,节能减排和清洁生产是我国建设资源节约型、环境友好型社会的必然选择和实现“碳达峰”目标的必由之路。因此,推广真空热处理、激光淬火、PVD镀膜等先进清洁热处理技术在模具行业的应用成为提高我国模具制造行业技术水平的重要途径。针对模具清洁热处理过程的形性精确控制的现状、问题以及未来发展趋势进行了综述,并提出了推广应用模具清洁热处理技术与装备的具体建议。

 Key high-end dies such as large-scale automobile panel dies precision forging dies and precision injection dies put forward more stringent requirements for idexes such as precision, wear resistance, oxidation resistance and impact toughness of heat treatment and advanced heat treatment technology to achieve the precise control of shape and performance has become an inevitable trend to adopt. At the same time, the energy conservation, emission

reduction and clean production are the inevitable choice for our country to build a resource-saving and environment-friendly society and the only way to achieve the goal of ‘carbon peak’. Therefore, promoting the application of advanced clean heat treatment technologies such as vacuum heat treatment, laser quenching, and PVD coating in die industry has become an important way to improve the technical level of our country′s die manufacturing industry. Thus, the current situation, problems and future development trends for precise control of shape and performance during die clean heat treatment were summarized, and the specific suggestions for the promotion and application of die clean heat treatment technologies and equipment were put forward.

基金项目:
国家重点研发计划(2020YFB2010300)
作者简介:
张茂(1989-),男,博士,副教授 E-mail:zhangmao@hust.edu.cn 通信作者:王新云(1973-),男,博士,教授 E-mail:wangxy_hust@hust.edu.cn
参考文献:

 [1]丁海, 李承斌. 模具的失效分析及热处理工艺的改进[J]. 热加工工艺, 2013, 42(6): 208-209.


 


Ding H, Li C B. Improvement of heat treatment process and failure analysis of die[J]. Hot Working Technology, 2013, 42(6): 208-209.


 


[2]赵峰, 张国政. 热处理工艺在模具制造过程中的应用[J]. 热加工工艺, 2013, 42(2): 172-175.


 


Zhao F, Zhang G Z. Application of heat treatment process on die manufacturing[J]. Hot Working Technology, 2013, 42(2): 172-175.


 


[3]毕彦,邵振江,段文利,等. C12MoV模具钢激光熔覆复合超硬层的耐磨性研究[J]. 锻压技术, 2019, 44(8): 146-149.


 


Bi Y, Shao Z J, Duan W L, et al. Study on wear resistance of laser cladding composite superhard layer of C12MoV die steel[J]. Forging & Stamping Technology, 2019, 44(8): 146-149.


 


[4]吉国强,邓炽恒,于丽娟. 3Cr2W8V钢热作模具开裂原因分析[J]. 锻压技术, 2019, 44(8): 150-157.


 


Ji G Q, Deng C H, Yu L J. Analysis on cracking reasons of hot-working die for 3Cr2W8V steel[J]. Forging & Stamping Technology, 2019, 44(8): 150-157.


 


[5]杨光龙, 黄家军,黄玉芳,等. 3Cr2W8V钢热挤压模具的失效形式分析及对策研究[J]. 机械制造与自动化, 2020, 49(4): 54-56.


 


Yang G L, Huang J J, Huang Y F, et al. Failure analysis and countermeasure research on 3Cr2W8V steel hot extrusion die[J]. Machine Building & Automation, 2020, 49(4): 54-56.


 


[6]吕泽平. 热处理工艺对模具寿命的影响[J]. 冶金与材料, 2021, 41(1): 98-99.


 


Lyu Z P. A research on effect of heat treatment on the mould longevity[J]. Metallurgical & Material, 2021, 41(1): 98-99.


 


[7]蒋雪军. 齿轮模具用5CrNiMo钢的热处理工艺[J]. 山东冶金, 2020, 42(2): 76-77.


 


Jiang X J. Heat treatment of 5CrNiMo steel die of gear[J]. Shandong Metallurgy, 2020, 42(2): 76-77.


 


[8]徐胜利, 苗高蕾. 冷挤压模具失效分析与提高模具寿命途径[J]. 锻压装备与制造技术, 2011, 46(3): 71-73.


 


Xu S L, Miao G L. Failure analysis of cold extrusion die life and improvement solution[J]. China Metalforming Equipment Manufacturing Technology, 2011, 46(3): 71-73.


 


[9]吴光治. 热处理节能减排与清洁生产若干问题的探讨[J]. 机械制造与自动化, 2010, 39(1): 12-14.


 


Wu G Z. Exploring energysaving emission reduction and clean production in heat treatment[J]. Machine Building Automation, 2010, 39(1): 12-14.


 


[10]张志贤. 热处理的清洁生产[J]. 金属加工:热加工, 2014,(15): 58.


 


Zhang Z X. Clean production of heat treatment[J]. MW Metal Forming, 2014,(15): 58.


 


[11]胡鞍钢. 中国实现2030年前碳达峰目标及主要途径[J]. 北京工业大学学报:社会科学版, 2021, 21(3): 1-15.


 


Hu A G. China′s goal of achieving carbon peak by 2030 and its main approaches[J]. Journal of Beijing University of Technology:Social Sciences Edition, 2021, 21(3): 1-15.


 


[12]许玲萍,刘希豪,邵东强,等. 汽车覆盖件冷冲压模具激光熔覆强化技术[J]. 锻压技术, 2019, 44(2): 135-140.


Xu L P, Liu X H, Shao D Q, et al. Laser cladding strengthening technology of cold stamping dies for automobile panel[J]. Forging & Stamping Technology, 2019, 44(2): 135-140.


 


[13]元莎,白玉冰,周乐育,等. 热处理工艺参数对Cr8冷作模具钢组织和性能的影响[J]. 锻压技术, 2020, 45(1): 168-172.


 


Yuan S, Bai Y B, Zhou L Y, et al. Influence of heat treatment parameters on microstructure and property of Cr8 cold working die steel[J]. Forging & Stamping Technology, 2020, 45(1): 168-172.


 


 


[14]王荣滨. 模具真空热处理的推广应用[J]. 模具制造, 2008,(7): 80-84.


 


Wang R B. Application of die and mold vacuum heat treatment[J]. Die & Mould Manufacture, 2008,(7): 80-84.


 


[15]黄德发, 陈雄清. 关于推广真空热处理技术若干问题及对策[J]. 热处理技术与装备, 2019, 40(6): 56-60.


 


Huang D F, Chen X Q. Some problems and countermeasures on promoting vacuum heat treatment technology[J]. Heat Treatment Technology and Equipment, 2019, 40(6): 56-60.


 


[16]赵昌胜. 精密复杂塑料模具钢的应用及热处理[J]. 模具制造, 2011, 11(4): 83-86.


 


Zhao C S. Application and heat treatment of complex precision plastic mold steels[J]. Die & Mould Manufacture, 2011, 11(4): 83-86.


 


[17]王琦, 姜卓,沈正元,等. 模具钢真空热处理工艺的改进[J]. 热处理, 2012, 27(1): 34-37.


 


Wang Q, Jiang Z, Shen Z Y, et al. Improvement on vacuum heat treatment process for die steel[J]. Heat Treatment, 2012, 27(1): 34-37.


 


[18]马炳洲. 热挤压工模具真空热处理缺陷及预防对策[J]. 铝加工, 2008,(2): 39-41.


 


Ma B Z. Vacuum heat treatment defaults of thermal extrusion die and its preventive solutions[J]. Aluminium Fabrication, 2008,(2): 39-41.


 


[19]王丽莲. H13钢模具真空控时急冷热处理工艺研究[J]. 热处理, 2007,(3): 45-49.


 


Wang L L. Investigation on timecontrolled sudden cooling vacuum heat treatment process for H13 steel dies[J]. Heat Treatment, 2007,(3): 45-49.


 


[20]苏立武. DIEVAR模具钢的真空热处理工艺[J]. 热处理, 2017, 32,(1): 36-39.


 


Su L W. Vacuum heat treatment process for the DIEVAR die steel[J]. Heat Treatment, 2017, 32,(1): 36-39.


 


[21]张雅, 吕韦. 浅谈真空热处理表面光亮的质量控制[J]. 四川有色金属, 2020,3(3): 53-55.


 


Zhang Y, Lyu W. Quality control of surface brightness in vacuum teat treatment[J]. Sichuan Nonferrous Metals, 2020,3(3): 53-55.


 


[22]皮华春, 赵中里,薛勇杰. 热作模具激光表面淬火工艺与性能分析[J]. 沈阳大学学报:自然科学版, 2020, 32(4): 281-284.


 


Pi H C, Zhao Z L, Xue Y J. Laser surface quenching process and performance analysis of hot work die[J]. Journal of Shenyang University:Natural Science, 2020, 32(4): 281-284.


 


[23]杨柳青, 丁阳喜,付伟,等. Cr12MoV钢宽带激光淬火试验研究[J]. 金属热处理, 2006,(6): 49-51.


 


Yang L Q, Ding Y X, Fu W, et al. Experimental study on wideband laser quenching of Cr12MoV steel[J]. Heat Treatment of Metals, 2006,(6): 49-51.


 


[24]丁阳喜. Cr12MoV钢宽带激光淬火组织回火稳定性研究[J]. 热加工工艺, 2007, 36(18): 62-63.


 


Ding Y X. Study on microstructure tempering stability of Cr12MoV steel wideband laser quenching[J]. Hot Working Technology, 2007, 36(18): 62-63.


 


[25]李云涛, 尹博,孙文强,等. 激光功率对Cr12MoV钢激光淬火强化的影响[J]. 模具工业, 2013, 39(4): 73-76.


 


Li Y T, Yin B, Sun W Q, et al. Effects of laser power on laser quenching of Cr12MoV steel[J]. Die & Mould Industry, 2013, 39(4): 73-76.


 


[26]周健, 李立君. H13模具钢激光相变强韧化处理研究[J]. 矿冶工程, 2008, 28(2): 100-103.


 


Zhou J, Li L J. Researches on hardening and toughing treatment of H13 die steel by laser scanning phasechange[J]. Mining and Metallurgical Engineering, 2008, 28(2): 100-103.


 


[27]张亚龙, 徐新成,杨向东,等. 激光表面淬火对H13钢显微组织及性能的影响[J]. 热加工工艺, 2014, 43(8): 153-155.


 


Zhang Y L, Xu X C, Yang X D, et al. Effects of laser surface quenching on microstructure and properties of H13 steel[J]. Hot Working Technology, 2014, 43(8): 153-155.


 


[28]谢祖华, 李云妹. PVD表面改性技术在模具上的应用[J]. 机电技术, 2011, 34(6): 87-90.


 


Xie Z H, Li Y M. Application of PVD surface modification technology on mold[J]. Mechanical & Electrical Technology, 2011, 34(6): 87-90.


 


[29]王妮莎, 刘琼. PVD涂层在精冲模具上的应用综述[J]. 中国机械, 2015,(8): 111-112.


 


Wang N S, Liu Q. Review of the application of PVD coating on fine stamping die[J]. Machine China, 2015, (8): 111-112.


 


[30]张而耕, 孔令超. 模具PVD涂层值得关注的几个问题[J]. 表面技术, 2010, 39(4): 110-112.


 


Zhang E G, Kong L C. Several notable problems from mould with PVD coating[J]. Surface Technology, 2010, 39(4): 110-112.


 


[31]胡树兵, 张明,黎美恒,等. TiN涂层在模具上的应用[J]. 金属加工:热加工, 2003, (11): 27-29.


 


Hu S B, Zhang M, Li M H, et al. Application of TiN coating on mould[J]. MW Metal Forming, 2003, (11): 27-29.


 


[32]曾霞文, 谭彦显,陈超,等. 气相沉积技术在提高塑料模具寿命中的应用[J]. 湖南工业职业技术学院学报, 2008, 8(6): 11-13.


 


Zeng X W, Tan Y X, Chen C, et al. The application of vapor deposition on the plastic mould[J]. Journal of Hunan Industry Polytechnic, 2008, 8(6): 11-13.


 


[33]Gallo S C, Figueroa C A, Baumvol I J R. Premature thermal fatigue failure of aluminium injection dies with duplex surface treatment[J]. Materials Science and Engineering: A, 2010, 527(29-30): 7764-7769.


 


[34]吴晓春, 杨浩鹏. 模具钢表面处理的研究进展[J]. 模具工业, 2013, 39(9): 1-6.


 


Wu X C, Yang H P. Research process in surface treatment of die steel[J]. Die & Mould Industry, 2013, 39(9): 1-6.


 


[35]张双科, 吴晓春,闵永安,等. Cr12MoV钢等离子SNC复合共渗层组织与性能探讨[J]. 上海金属, 2002, 24(5): 7-10.


 


Zhang S K, Wu X C, Min Y A, et al. Study on the property and microstructure of composite surface layer of Cr12MoV steel infiltrated by SNC plasma[J]. Shanghai Metals, 2002, 24(5): 7-10.


 


[36]张双科, 吴晓春. Cr12MoV钢等离子SNC共渗摩擦磨损特性研究[J]. 金属热处理, 2003, 28(4): 24-28.


 


Zhang S K, Wu X C. FrictionWear characteristics of the Cr12MoV steel after plasma sulphonitrocarburizing[J]. Heat Treatment of Metals, 2003, 28(4): 24-28.


 


[37]赵洋, 周林,张涛,等. PVD涂层在汽车模具上的应用及结合力改善研究[J]. 重庆理工大学学报:自然科学, 2019, 33(3): 155-160.


 


Zhao Y, Zhou L, Zhang T, et al. The research of application and improvement of binding force of PVD coating on automobile die[J]. Journal of Chongqing University of Technology:Natural Science, 2019, 33(3): 155-160.


 


[38]马锋刚, 雷海娇. H13钢热锻模具的真空热处理[J]. 热加工工艺, 2010, 39(24): 222-223.


 


Ma F G, Lei H J. Vacuum heattreatment for hotforge die steel H13[J]. Hot Working Technology, 2010, 39(24): 222-223.


 


[39]张庆力, 史强,杨亚洲. 基于数值模拟的H13多道激光表面淬火工艺参数与淬火区域特性关系的研究[J]. 应用激光, 2018, 38(2): 286-294.


 


Zhang Q L, Shi Q, Yang Y Z. Study on relationship between H13 multichannel laser surface quenching process parameters and quenching zone characteristics based on numercial simulation[J]. Applied Laser, 2018, 38(2): 286-294.


 


[40]Hiller G. Advantages of low pressure carburising and high pressure gas quenching technology in manufacturing[J]. International Heat Treatment and Surface Engineering, 2014, 8(1): 35-41.


 


[41]Busch G. Low pressure carburising and high pressure gas quenching[J]. International Heat Treatment and Surface Engineering, 2014, 8(1): 29-34.


 


[42]张建国. 真空热处理的发展与进步[J]. 金属热处理, 1993,(7): 53-54.


 


Zhang J G. Development and progress of vacuum heat treatment[J]. Heat Treatment of Metals, 1993,(7): 53-54.


 


[43]陈旭阳, 王园杰,尹承锟,等. 细长轴类零件的真空高压气淬工艺[J]. 金属热处理, 2019, 44(3): 188-191.


 


Chen X Y, Wang Y J, Yin C K, et al. High pressure gas quenching process for slender shaft[J]. Heat Treatment of Metals, 2019, 44(3): 188-191.


 


[44]丛培武, 周有臣,陆文林,等. 一种适用于20 bar高压气淬的真空炉风冷系统[P]. 中国:CN208308910U2019-01-01.


 


Cong P W, Zhou Y C, Lu W L, et al. A kind of vacuum drying oven air cooling system suitable for 20 bar high pressure gas quenching[P]. China: CN208308910U, 2019-01-01.


 


[45]Baumann M, Luft A. Beam shaping laser optic[P]. Germany: DE102018211409.9,2018-07-10.


 


[46]SchulzHarder J, Meyer A, Krause V, et al. Diode laser array and method for manufacturing such an array[P]. United States of America: US8130807B2,2012-03-06.


 


[47]Walter S. Method and device for laser hardening of workpieces by means of a plurality of spacedapart individual laser beams[P]. Germany: DE102018100549.0,2018-01-11.


 


[48]刘彬, 许立铭, 刘宏胜, . Laserline激光发生器在KUKA机器人系统中的应用[J]. 上海交通大学学报, 2016, 50(S1): 14-18.


 


Liu B, Xu L M, Liu H S, et al. Application of Laserline laser generator in KUKA robot system[J]. Journal of Shanghai Jiaotong University2016, 50(S1): 14-18.


 


[49]闵大勇, 王爱华,熊志红,等. 模具半导体激光强韧化工艺研究[J]. 激光技术, 2012, 36(3): 364-367.


 


Min D Y, Wang A H, Xiong Z H, et al. Process research of diode laser surface hardening for dies[J]. Laser Technology, 2012, 36(3): 364-367.


 


[50]秦丽蓬. 汽车拉延模具应力计算和磨损预测及激光淬火工艺优化[D]. 长沙:湖南大学, 2013.


 


Qin L P. Calculation of Instamping Surface Stresses of an Automobile Panel Die and Optimization of Laser Hardening Process[D]. Changsha: Hunan University, 2013.


 


[51]郭怡晖. 球墨铸铁QT6003激光相变硬化数值模拟与试验研究[D]. 长沙:湖南大学, 2010.


 


Guo Y H. Numerical Simulation and Experimental Study on the Laser Transformation Hardening of Ductile Cast Iron QT6003[D]. Changsha: Hunan University, 2010.


 


[52]Arndt M. Nanolayer coating for high performance tools[P]. The United States of America: US9200371B22015-12-01.


 


[53]Massler O, Eberle H, Gschwend P. Plasma booster for plasma treatment installation[P]. The United States of America: US20100326356A1,2010-12-30.


 


[54]Dosbaeva G K, Veldhuis S C, Yamamoto K, et al. Oxide scales formation in nanocrystalline TiAlCrSiYN PVD coatings at elevated temperature[J]. International Journal of Refractory Metals and Hard Materials, 2010, 28(1): 133-141.


 


[55]Yuan J, Yamamoto K, Covelli D, et al. Tribofilms control in adaptive TiAlCrSiYN/TiAlCrN multilayer PVD coating by accelerating the initial machining conditions[J]. Surface and Coatings Technology, 2016, 294: 54-61.


 


[56]刘坤, 王展威,李昌龙,等. 一种多级复合高真空干泵[P]. 中国:CN108105121A, 2018-06-01.


 


Liu K, Wang Z W, Li C L, et al. A kind of multistage composite high vacuum dry pump[P]. China: CN108105121A, 2018-06-01.


 


[57]李昌龙, 王光玉,刘坤,等. 干式真空泵单元及具有该干式真空泵单元的干式真空泵[P]. 中国:CN102828952A, 2012-12-19.


 


Li C L, Wang G Y, Liu K, et al, Dry type vacuum pump unit and a dry type vacuum pump with same[P]. China: CN102828952A, 2012-12-19.


 


[58]Bobzin K, Lugscheider E, Maes M, et al. Alumina PVD tool coatings for the use in semi solid metal forming of steel[J]. Solid State Phenomena, 2006, 116-117: 704-707.


 


[59]吴庆文. H13钢表面PPD+PVD复合处理及组织性能研究[D]. 吉林:吉林大学, 2019.


 


Wu Q W. Study on Microstructures and Properties of PPD+PVD Compound Treatment on H13 Steel[D]. Jilin: Jilin University, 2019.


 


[60]陈利, 李佳,吴明晶,等. CrAlVN层和CrAlSiN层的复合涂层刀具及其制备方法[P]. 中国:CN104385751B, 2016-07-06.


 


Chen L, Li J, Wu M J, et al, Composite coating layer cutter containing CrAlVN layer and CrAlSiN layer and preparation method thereof[P]. China: CN104385751B, 2016-07-06.


 


[61]李俏, 徐跃明,董小虹,等. 清洁节能热处理装备技术要求和评价体系[J]. 金属热处理, 2014, 39(12): 175-181.


 


Li Q, Xu Y M, Dong X H, et al. Development of technique requirement and evaluation system of cleaning and energy saving heat treatment equipment[J]. Heat Treatment of Metals, 2014, 39(12): 175-181.

服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9