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不对称角钢辊压成形断面长短边弯曲角度的研究
英文标题:Study on bending angles of long and short sides in rolling section for asymmetric angle steel
作者:郭湘宇 周海燕 
单位:江苏信息职业技术学院 
关键词:辊压成形 不对称角钢 不对称断面 辊花图 弯曲角 
分类号:TG331
出版年,卷(期):页码:2021,46(10):125-130
摘要:

 辊压成形过程中,辊轮的几何精度决定了断面成形精度。各道次的辊轮设计主要依据各道次的辊花图,辊花图成形弯曲角度的选取成为断面成形精度的关键。辊压成形不对称断面过程中,断面不对称变形力会导致成形断面出现断面扭曲等缺陷,从而造成质量问题。对不对称断面辊花图进行受力分析,得出:设计不对称断面辊花时,长边弯曲角可按经验确定,短边弯曲角依据长短边长度比和长边弯曲角确定,可有效避免断面扭曲等缺陷。运用UGNX有限元软件,建模、仿真辊压不对称断面得到的结果和力学计算结果基本一致。辊压成形某不对称断面时,辊轮按上述结果进行设计,并运用于实际生产,取得了良好效果。断面质量完全满足设计要求,以实例说明了此结论的有效性。

 

 During rolling process, the geometry accuracy of roller wheel determined the forming accuracy of section. Design of roller wheel in each pass was primarily based on roller pattern of this pass, so the selection of bending angle in roller pattern became the key of the forming accuracy of section. In the process of rolling asymmetric section, the asymmetric deformation force of section leaded to defects such as section distortion in the forming section which caused quality issues. According to force analysis of roller pattern for asymmetric section, in the design of roller pattern for asymmetric section, the bending angle of long side can be determined empirically, and the bending angle of short side depends on the length ratio of the long and short sides as well as the bending angle of long side, which can effectively avoid defects such as section distortion. The modeling and simulation results of rolling an asymmetric section by using finite element software UGNX are consistent with the mechanical calculation results. In the process of rolling an asymmetric section, the roller wheel was designed according to above conclusion and applied to practical production, and the results were in good effect. The section quality completely met the design requirements, and the example was given to illustrate the validity of this conclusion.

 
基金项目:
学校科研立项资助课题(JSITKY201907)
作者简介:
作者简介:郭湘宇(1964-),男,硕士,副教授 E-mail:382305284@qq.com 通信作者:周海燕(1965-),女,本科,研究员级高工 E-mail:821426225@qq.com
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