锻压技术

同/异种合金焊接接头旋压成形研究现状及展望

英文标题：Research status and prospect on spinning for welded joint of the same/dissimilar alloys

作者：贾震包惠莉孙泽霖文彦臻徐逸非

单位：沈阳航空航天大学

分类号：TG306

出版年,卷(期):页码：2022,47(1):17-23

摘要：

针对同/异种合金焊接接头的旋压成形是制造航空航天零件的重要加工方式，主要综述了近年来国内外同/异种合金焊接接头旋压成形的研究进展，总结了同种合金焊接接头的旋压成形的工艺过程和微观组织演化规律，探究了不同工艺参数条件对成形的影响。结果表明：对于同种合金，先焊接后旋压有助于降低焊接接头组织的不均匀性，在一定程度上提高焊接接头的力学性能，降低后续成形难度；通过分析旋压变形力的作用方向和对微观组织的作用机理能够有效地解释缺陷产生机理，从而提高成形性能；如何制备异种合金坯料并成形出高精度的异种合金拼焊构件，以及在旋压过程中焊接接头的显微组织和力学性能的演化有待深入研究。

Spinning for welded joints of the same/dissimilar alloys is an important processing method for the manufacture of aerospace parts. Therefore, the research prospect of spinning for welded joints of the same/dissimilar alloy at home and abroad in recent years were mainly reviewed, the process of spinning for welded joints of the same alloy and the evolution laws of microstructure were summarized, and the influences of different process parameters on forming were explored. The results show that for the same alloy,the process of welding first and then spinning is helpful to reduce the structure inhomogeneity of the welded joints, the mechanical properties of the welded joints are improved to a certain extent, and the difficulty of subsequent forming is reduced. Through analyzing the direction of the spinning deformation force and the mechanisms of action on the microstructure, the defect generation mechanism can be explained effectively, and the forming performance is improved. However, how to prepare blanks of the dissimilar alloy and form high-precision tailor-welded components of the dissimilar alloys and the evolution of the microstructure and mechanical properties for the welded joints in the spinning process needs to be further studied.

基金项目：

航空科学基金资助项目（2018ZE54028）；辽宁省自然基金资助项目（2019ZD0240）

贾震(1980-)，男，博士，副教授 E-mail：jiaz_2006@sina.com

参考文献：

[1]王成和, 刘克璋. 旋压技术[M]. 北京:机械工业出版社, 1986.

Wang C H, Liu K Z. Spinning Technology[M]. Beijing: China Machine Press, 1986.

[2]Sun L Y, Xia Q X, Cheng X Q, et al. Influence of roller on tooth height of internal spline formed by spinforming[J]. Key Engineering Materials, 2012, 522: 268-271.

[3]郝琳璐, 赵春江, 白磊, 等. AZ91D镁合金薄壁管高速滚珠旋压贴模特性数值模拟[J]. 重型机械, 2014, (3): 14-17.

Hao L L, Zhao C J, Bai L, et al. A highspeed ball spinning film features numerical simulation of AZ91D magnesium alloy Thinwalled tube forming [J]. Heavy Machinery, 2014, (3): 14-17.

[4]Wei L, Guan L, Lyu Q Y, et al. Research on multipass hot spinning process technology of AZ80 magnesium alloy shell [J]. Advances in Materials Science and Engineering, 2019, (5): 1-16.

[5]Wang F H, Su P, Qin L X, et al. Microstructure and mechanical properties of Mg-3AlZn magnesium alloy sheet by hot shear spinning[J]. Acta Metallurgica Sinica: English Letters, 2020, 33(9): 1226-1234.

[6]Li L L, Cai Z Y, Xu H Q, et al. Research on AZ31 sheet onepass hot spinning based on orthogonal experiment design [J]. International Journal of Advanced Manufacturing Technology, 2014, 75(5-8): 897- 907.

[7]詹梅, 褚强, 石丰, 等. TA15钛合金板材不贴模加热旋压成形规律研究[J]. 精密成形工程, 2014, (5): 31-36.

Zhan M, Chu Q, Shi F, et al. Forming law of flexible hot spinning of TA15 titanium alloy[J]. Journal of Netshape Forming Engineering, 2014, (5): 31-36.

[8]Han D, Zhan M, Yang H. Deformation mechanism of TA15 shells in hot shear spinning under various load conditions[J]. Rare Metal Materials and Engineering, 2013, 42(2): 243-248.

[9]赵小凯, 徐文臣, 陈宇, 等. TA15钛合金筒-锥复合曲母线构件旋压成形工艺研究[J]. 材料科学与工艺, 2016, (4): 10-17.

Zhao X K, Xu W C, Chen Y, et al. Study on the spinning process of cylinderconical composite curved generatrix workpiece of TA15 titanium alloy[J]. Materials Science and Technology, 2016, (4): 10-17.

[10]Zhao X K, Xu W C, Chen Y, et al. Fabrication of curved generatrix workpiece of TA15 titanium alloy by variable thickness tube spinning and flaring process[J]. International Journal of Advanced Manufacturing Technology, 2017, 88(5-8): 1983-1992.

[11]束学道, 朱颖. 工艺参数对5CrNiMo18变截面锥形薄壁回转件强力旋压成形壁厚均匀性影响[J]. 宁波大学学报:理工版, 2018, (1): 8-12.

Shu X D, Zhu Y. Influence of process parameters on the wall thickness precision by power spinning of thinwalled conical part of 5CrNiMo18 with discontinuous wall thickness[J]. Journal of Ningbo University: Natural Science & Engineering Edition, 2018, (1): 8-12.

[12]Jia Z, Li L, Han Z R, et al. Experimental study on wrinkle suppressing in multipass drawing spinning of 304 stainless steel cylinder[J]. The International Journal of Advanced Manufacturing Technology, 2019, 100(1-4): 111-116.

[13]Ebrahimi S M, Akbari Mousavi S A A, Bayazidi M S, et al. Numerical study of the flow forming process of AISI 630 stainless steel[J]. Advanced Materials Research, 2011, 264-265: 24-29.

[14]胡志力. 2024 铝合金搅拌摩擦焊管材塑性变形行为研究[D]. 哈尔滨：哈尔滨工业大学, 2013.

Hu Z L. Research on the Plastic Deformation Behavior of Friction Stir Welded 2024 Aluminum Alloy Tube[D]. Harbin：Harbin Institute of Technology, 2013.

[15]Yuan S J, Hu Z L, Wang X S. Formability and microstructural stability of friction stir welded Al alloy tube during subsequent spinning and post weld heat treatment[J]. Materials Science & Engineering A, 2012, (15): 586-591.

[16]Jia Z, Wang M, Han Z R, et al. Microstructure characteristics of serrated groove formed by inner spinning on the high temperature alloy tube[J]. Rare Metal Materials and Engineering, 2019, (5): 1401-1405.

[17]詹梅, 邢路, 高鹏飞, 等. 轻量化拼焊板构件塑性成形研究进展[J]. 精密成形工程, 2019, 11(5): 1-12.

Zhan M, Xing L, Gao P F, et al. Advances in plastic forming of lightweight components with tailor welded plate[J]. Journal of Netshape Forming Engineering, 2019, 11(5): 1-12.

[18]雷新鹏. 2219铝合金拼焊板旋压成形异型曲面规律与工艺设计研究[D]. 西安：西北工业大学, 2018.

Lei X P. Research on Deformation Rules and Processing Design for the Spinning of Profiled Surface Component with Weldedblank[D]. Xi′an: Northwestern Polytechnical University, 2018.

[19]ЮИ Κ. 旋压加工焊接板料封头时的变形[J].模具技术, 1989, (6): 66-67.

ЮИ Κ. Deformation of spinning head of welding plate[J]. Die and Mould Technology, 1989, (6): 66-67.

[20]石岩, 高书明, 王保兴. 大直径复合钢板封头的冷旋压成形[J]. 中国化工装备, 2019, (6): 3-8.

Shi Y, Gao S M, Wang B X. Cold spinning formation of largediameter head of clad steel plates[J]. China Chemical Industry Equipment, 2019, (6): 3-8.

[21]谢晓芳, 张腾, 谢安. 冷旋压不锈钢封头拼接焊缝开裂的原因及防止措施[J]. 化工装备技术, 2012, 33(5): 9-11.

Xie X F, Zhang T, Xie A. Cracking reasons and protecting measures for butt welding of cold spinning stainless steel head[J]. Chemical Equipment Technology, 2012, 33(5): 9-11.

[22]赵晖. SUH409L铁素体不锈钢焊管焊缝开裂分析与预防措施[J]. 山西冶金, 2019, (6): 104-105.

Zhao H. Cracking analysis and preventive measures of SUH409L ferritic stainless steel welded pipe[J]. Shanxi Metallurgy, 2019, (6): 104-105.

[23]许有肖, 李亚江, 王娟, 等. Mg/Al异种金属焊接研究现状[J]. 现代焊接, 2011, (6): 1-5.

Xu Y X, Li Y J, Wang J, et al. Research status of Mg/Al dissimilar metal welding[J]. Modern Welding Technology, 2011, (6): 1-5.

[24]钱芳, 部占军, 蔺吉顺, 等. 拼焊板成形性能的研究现状[J].内蒙古民族大学学报：自然科学版, 2012, 27(4): 423-425.

Qian F, Bu Z J, Lin J S, et al. Research status on the forming performances of tailorwelded boards[J]. Journal of Inner Mongolia University for Nationalities, 2012, 27(4): 423-425.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】