锻压技术

伺服拉深成形粘模行为及粘模抑制研究

英文标题：Research on sticking die behavior and sticking suppression in servo deep drawing

作者：徐　腾王　鑫冉家琪龚　峰

单位：深圳大学

分类号：TG386. 3

出版年,卷(期):页码：2023,48(1):1-13

摘要：

粘模磨损是一种常出现在金属板料拉深工艺过程中的成形缺陷, 为了进一步探究能够有效抑制粘模磨损的新方法, 对金属板料拉深粘模磨损问题的产生机理进行了详细阐述和深入分析, 对现有粘模磨损的表征以及仿真等方面的研究工作和实验结果进行了总结。相关的结论表明, 基于Archard 理论磨损模型的有限元仿真分析能够较好地反映拉深过程中的粘模磨损问题。随后, 对防治粘模磨损和伺服曲线模式优化的相关研究进展进行了归纳总结和对比分析, 深入探讨了粘模磨损的产生原因以及不同防治措施的优势与不足。最后, 基于伺服压力机提出了优化拉深行程曲线模式以减少拉深时产生的粘模磨损问题的方法, 并详细地分析了此方法在改善粘模磨损问题上的优势及可行性, 为粘模磨损领域的研究提供了借鉴。

Sticking die wear is a kind of forming defect that often appears in the process of metal sheet drawing. Therefore, in order to further explore new methods that could effectively inhibit the wear of sticking die, the mechanism of wear problem of sticking die in sheet metal drawing was elaborated in detail and analyzed deeply, and the existing research work and experimental results on the characterization and simulation of the wear of sticking die were summarized. The relevant conclusions show that the finite element simulation analysis based on the Archard theoretical wear model can better reflect the wear problem of sticking die in the drawing process. Subsequently, some research progress on the prevention and control of sticking die wear and the optimization of servo curve mode were summarized and compared, and the causes of sticking die wear and the advantages and disadvantages of different prevention and control measures were discussed in depth. Finally, based on the servo press, the method that optimizing the drawing stroke curve mode was proposed to reduce the sticking die wear during drawing, and the advantages and feasibility of this method in improving the sticking die wear problem were analyzed in detail, which provides a reference for the research in the field of sticking die wear.

基金项目：

国家自然科学基金资助项目(52005341); 深圳大学与台北科技大学学术合作专题研究项目(2023010)

作者简介: 徐　腾(1988-), 男, 博士, 副研究员 E-mail: tengxu@ szu. edu. cn 通信作者: 龚　峰(1982-), 男, 博士, 教授 E-mail: gongfeng@ szu. edu. cn

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