网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
工艺参数对热斜轧钢球微观组织均匀性的影响轧制
英文标题:Influence of process parameters on microstructure uniformity for hot skew rolling steel ball
作者:高贤深1 2 丁玲1 2 赵志龙3 卢信学1 2 孙宝寿1 2 束学道1 2 
单位:1. 宁波大学 2. 浙江省零件轧制成形技术研究重点实验室 3. 宁波工程学院 
关键词:热斜轧 钢球 晶粒尺寸 组织均匀性 轧制温度 轧辊转速 轧辊倾角 
分类号:TG335.19
出版年,卷(期):页码:2023,48(4):121-128
摘要:

 应用SIMUFACT有限元软件建立了螺旋孔型热斜轧钢球的热、力和微观组织相互耦合的有限元模型。在热斜轧钢球的成形过程中,重要的工艺参数有轧制温度、轧辊转速和轧辊倾角。采用单因素实验方法,分析了钢球微观组织的分布特征,阐述了工艺参数对晶粒尺寸和分布均匀性的影响规律。研究发现:轧件横截面的平均晶粒尺寸随着轧制温度、轧辊转速和轧辊倾角的增加,呈现先减小后增大的规律;随着轧制温度的升高、轧辊转速的加快,轧件整体晶粒尺寸和分布均匀性呈现先减小后增大的规律;随着轧辊倾角的增加,轧件整体晶粒尺寸呈现先减小后增大的规律,组织分布均匀性呈现先增大后减小的趋势。研究结果表明,工艺参数对斜轧钢球微观组织均匀性及成品质量有重要影响,且实验结果与仿真模拟分析一致,验证了仿真模拟的可靠性。

 The finite element model for the mutual coupling of heat, force and microstructure of spiral-groove hot skew-rolled steel ball was established by using finite element software SIMUFACT, and in the forming process of hot skew-rolled steel ball, rolling temperature, roller rotate speed and roller inclination angle were the important process parameters. Then, the distribution characteristics of microstructure for steel ball were analyzed by the single factor experiment method, and the influence laws of process parameters on grain size and distribution uniformity were expounded. Furthermore, it is found that the average grain size for the cross section of rolled workpieces decreases at first and then increases with the increasing of rolling temperature, roller rotate speed and roller inclination angle, and with the increasing of rolling temperature and roller rotate speed, the overall grain size and distribution uniformity of the rolled workpiece decreases at first and then increases. With the increasing of roller inclination angle, the overall grain size of rolled workpieces decreases at first and the then increases, and the uniformity of microstructure distribution increases at first and then decreases. The results show that the process parameters have an important influence on the microstructure uniformity and finished product quality of skew-rolled steel balls, and the experimental results are consistent with the simulation analysis, which verifies the reliability of the simulation. 

基金项目:
国家自然科学基金资助项目(51975301);浙江省自然科学基金重点项目(LZ22E050002);宁波市北仑区科技创新团队(2020BL0003)
作者简介:
作者简介:高贤深(1997-),男,硕士研究生 E-mail:gaoxianshen8312@163.com 通信作者:束学道(1968-),男,博士,教授 E-mail:shuxuedao@nbu.edu.cn
参考文献:

[1]胡正寰. 斜轧与楔横轧——原理,工艺及设备
[M].北京:冶金工业出版社, 1985.

Hu Z H. Cross Rolling and Cross Wedge Rolling-Principle, Process and Equipment
[M]. Beijing: Metallurgical Industry Press, 1985.


[2]胡正寰, 王宝雨,刘晋平,等.零件斜轧成形技术
[M].北京:化学工业出版社,2014.

Hu Z H, Wang B Y, Liu J P, et al. Cross Rolling Forming Technology of Parts
[M]. Beijing: Chemical Industry Press, 2014.


[3]郑振华, 王宝雨,胡正寰.钢球斜轧成形的金属流动规律
[J].工程科学学报,2015,37(6):782-788. 

Zheng Z H, Wang B Y, Hu Z H. Metal flow law of cross rolling of steel ball
[J]. Chinese Journal of Engineering,2015,37(6): 782-788.


[4]曹强, 华林,钱东升.轴承钢球毛坯热斜轧成形过程数值模拟
[J].轴承,2015,58(1):16-21.

Cao Q, Hua L, Qian D S. Numerical simulation of hot cross rolling process of bearing steel ball blank
[J]. Bearing, 2015, 58(1):16-21.


[5]Pater Z, Tomczak J, Bulzak T. Cavity formation in cross-wedge rolling processes
[J]. Journal of Iron and Steel Research International, 2019, 26(1): 1-10.


[6]周子荣, 束学道,位杰,等.工艺参数对闭开联合轧制件微观组织的影响研究
[J].热加工工艺,2016,45(15):111-114.

Zhou Z R, Shu X D, Wei J, et al. Study on the influence of process parameters on the microstructure of closed open combined rolling parts
[J]. Hot Working Technology, 2016, 45(15): 111-114.


[7]俞澎辉, 束学道,彭文飞,等.工艺参数对多楔轧制空心车轴晶粒尺寸的影响规律
[J].热加工工艺,2014,43(1):96-99.

Yu P H, Shu X D, Peng W F, et al. Effect of process parameters on grain size of hollow axle in multi wedge rolling
[J]. Hot Working Technology,2014,43(1):96-99.


[8]Tomczak J, Pater Z, Bartnicki J. Skrew rolling of balls in multiple helical impressions
[J]. Archives of Metallurgy and Materials,2013,58(4):1071-1074.


[9]Pater Z, Tomczak J, Bartnicki J, et al. Experimental and numerical analysis of helical-wedge rolling process for producing steel balls
[J]. International Journal of Machine Tools and Manufacture, 2013, 67(4): 1-7.


[10]李青, 佟文伟,张开阔,等.某航空发动机轴承钢球失效分析
[J].航空发动机,2015,41(3):93-96.

Li Q, Tong W W, Zhang K K, et al. Failure analysis of an aeroengine bearing steel ball
[J]. Aeroengine,2015,41(3):93-96.


[11]敖影, 汪宏斌.温成形工艺参数对热镦GCr15钢球坯晶粒尺寸和均匀性的影响
[J].金属热处理,2014,39(12):12-17.

Ao Y, Wang H B. Effect of warm forming process parameters on grain size and uniformity of hot heading GCr15 steel ball billet
[J]. Heat Treatment of Metals,2014,39(12):12-17.


[12]蔺永诚, 陈明松, 钟掘. 42CrMo钢的热压缩流变应力行为
[J]. 中南大学学报:自然科学版, 2008,39(3):549-553.


Lin Y C, Chen M S, Zhong J. Flow stress behavior of 42CrMo steel in hot compression
[J]. Journal of Central South University: Science and Technology, 2008, 39(3): 549-553.


[13]蔺永诚, 陈明松, 钟掘. 压下率对42CrMo钢塑性成形与微结构演化的影响
[J]. 中南大学学报:自然科学版,2008,39(5):1005-1010.

Lin Y C, Chen M S, Zhong J. Effect of reduction rate on plastic forming and microstructure evolution of 42CrMo steel
[J]. Journal of Central South University: Science and Technology, 2008, 39(5): 1005-1010.


[14]蔺永诚, 陈明松, 钟掘. 42CrMo钢亚动态再结晶行为研究
[J]. 材料热处理学报, 2009,30(2):71-75.

Lin Y C, Chen M S, Zhong J. Study on sub dynamic recrystallization behavior of 42CrMo steel
[J]. Transactions of Materials and Heat Treatment, 2009, 30(2):71-75.


[15]蔺永诚, 陈明松, 钟掘. 42CrMo钢变形奥氏体的静态再结晶
[J]. 中南大学学报:自然科学版,2009,40(2):411-416.

Lin Y C, Chen M S, Zhong J. Static recrystallization of deformed austenite in 42CrMo steel
[J]. Journal of Central South University:Science and Technology,2009,40(2):411-416.


[16]Pater Z. A thermomechanical analysis of the multi-wedge helical rolling (MWHR) process for producing balls
[J]. Metalurgija, 2016, 55(2):233-236.


[17]张宗良, 刘楚明,高永浩,等.Mg-9Gd-3Y-0.6Zr-0.05Ag镁合金模锻件微观组织及力学性能不均匀性研究
[J].锻压技术,2021,46(2):206-212.

Zhang Z L, Liu C M, Gao Y H, et al. Study on inhomogeneity of microstructure and mechanical property for Mg-9Gd-3Y-0.6Zr-0.05Ag magnesium alloy die forgings
[J]. Forging & Stamping Technology,2021,46(2):206-212.


[18]李鹏伟, 李翌瑞,蔡安辉,等.铝合金锻造开坯变形均匀性数值模拟与实验验证
[J].锻压技术,2022,47(8):1-6,28.

Li P W, Li Y R, Cai A H, et al. Numerical simulation and experimental verification on deformation uniformity during forging-cogging progress for aluminum alloy
[J]. Forging & Stamping Technology,2022,47(8):1-6,28.

服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9