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挤压铸造机压射液压系统性能仿真分析
英文标题:Performance simulation analysis on injection hydraulic system for squeeze casting machine
作者:张晓丽1 2 魏海涛1 2 马志刚1 2 王生金1 2 
单位:1. 兰州兰石集团有限公司能源装备研究院 2. 兰州兰石能源装备工程研究院有限公司 
关键词:挤压铸造机 压射液压系统 压射蓄能器 增压蓄能器 压射速度 
分类号:TH137
出版年,卷(期):页码:2023,48(4):204-209
摘要:

 以4000 t大型智能半固态挤压铸造机为研究对象,搭建压射液压系统仿真模型,通过仿真分析直观地展现了关键参数变化对压射系统性能的影响。仿真结果表明:压射系统动力源选用蓄能器,可完全实现工艺和设备要求。压射蓄能器容积对压射阶段的速度无影响,但随着容积的增大,增压开启时间越早;增压蓄能器容积对压射系统几乎无影响。压射蓄能器设定压力越大,压射阶段可达到的最大压射速度越大,增压开启时间越早,但随着压射蓄能器设定压力减小,无法实现增压;增压蓄能器设定压力对压射阶段无影响,但增压蓄能器设定压力越大,增压后的压力越大。压射蓄能器和增压蓄能器参数影响压射系统性能,需要对液压元件进行合理匹配。研究结果可为后续挤压铸造机压射控制系统的设计提供依据。

 For 4000 t large intelligent semi-solid squeeze casting machine, the simulation model of the injection hydraulic system was built, and the influences of key parameter changes on the performance of injection system were intuitively displayed by simulation analysis. The simulation results show that the accumulator is selected as the power source of the injection system, which can completely meet the requirements of process and equipment. The volume of injection accumulator has no effect on the velocity in the injection stage, but the higher the volumes is, the earlier the opening time of booster is. The volume of booster accumulator has little effect on the injection system. The higher the setting pressure of injection accumulator is, the higher the maximum injection speed can be achieved in the injection stage, and the earlier the booster opening time is. However, as the setting pressure of injection accumulator decreases, the booster cannot be realized. The setting pressure of booster accumulator has no influence on the injection stage, but the higher the setting pressure of booster accumulator is, the higher the pressure after the booster is. The parameters of injection accumulator and booster accumulator affect the performance of injection system, so it is necessary to reasonably match the hydraulic components. Thus, it can provide a basis for the design of injection control system for the subsequent squeeze casting machine.

基金项目:
作者简介:
作者简介:张晓丽(1989-),女,硕士,工程师 E-mail:799656900@qq.com
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