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铝钛异种板材超声无铆接头力学行为及失效机理
英文标题:Mechanical behaviors and failure mechanism of ultrasonic rivetless joint for Al-Ti dissimilar plate
作者:王世成1 2 李激光1 赵伦2 郭子鑫1 2 霍小乐2 梁召峰2  周光平2 Md Shafiqul Islam3 
单位:(1.辽宁科技大学 材料与冶金学院 辽宁 鞍山 114051 2. 深圳职业技术学院 智能制造技术研究院 广东 深圳 518055  3. 瑞典布京理工大学 工程学院 机械工程系 瑞典 卡尔斯克鲁纳 37179) 
关键词:超声金属焊 无铆连接 异种合金 力学行为 微观组织 
分类号:TH131.1
出版年,卷(期):页码:2023,48(6):35-41
摘要:

 为提升无铆接头的静力学性能,采用了一种超声金属焊与无铆连接复合工艺。以5A06铝合金与TA1钛合金为基板,采用无铆连接工艺实现铝钛异种板材的连接并进行超声焊处理,通过拉伸-剪切实验和微观组织观察,探究了超声焊对异种板材无铆接头力学性能的影响。结果表明:超声焊可提升无铆接头的成形质量和静力学性能,尤其铝板为上板时。超声无铆复合工艺强化的根本机制是接头内部存在固相焊,从而使受力形式发生改变,从接头颈部受力变为先焊合区受力。超声焊处理提升了铝合金板的塑性,而钛合金板无明显变化。

 To enhance the static mechanical properties of rivetless joint, a composite process of ultrasonic metal welding and rivetless connection was used. Then, taking 5A06 aluminum and TA1 titanium alloy as the substrates, the connection of Al-Ti dissimilar plates was conducted by rivetless connection, and the ultrasonic welding treatment was performed. Furthermore, the influences of ultrasonic welding on the static mechanical properties of rivetless joints for Al-Ti dissimilar plates were explored by tensile-shear test and microstructure observation. The results show that the ultrasonic welding can improve the forming quality and static mechanical properties of rivetless joint, especially when the aluminum plate is the upper plate. The fundamental mechanism of ultrasonic and rivetless composite process strengthening is the presence of solid-phase welding inside the joint, which leads to the change of stress, from the stress on the neck of joint to the stress on the welded area. Ultrasonic welding improves the plasticity of aluminum alloy plate, while the titanium alloy plate has no obvious change.

基金项目:
国家自然科学基金资助项目(12104324);深职院博士后启动基金(6022310046K)
作者简介:
王世成(1998-),男,硕士研究生
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