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六边锥台薄壁件无模旋压数值模拟研究
英文标题:Study on numerical simulation on dieless spinning for thin-walled hexagonal frustum part
作者:刘宝明1 2 田苗诚1 2 贾震1 2 韩志仁1 2 宫雪1 2 
单位:(1.沈阳航空航天大学 航空宇航学院 辽宁 沈阳 110136  2. 沈阳航空航天大学 航空制造工艺数字化国防重点学科实验室 辽宁 沈阳 110136) 
关键词:六边锥台薄壁件 无模旋压 旋轮路径 等效应力 等效应变 壁厚 
分类号:TG306
出版年,卷(期):页码:2023,48(6):108-114
摘要:

 针对无模旋压研究中的重点与难点——非对称与非圆截面无模旋压成形精度问题,以六边锥台薄壁件为研究对象,采用无模空旋的加工方式成形,根据所求成形件的几何关系,研究了六边锥台形状旋轮的径向和轴向运行规律,并推导了旋轮路径轨迹公式,使用ABAQUS软件对该成形过程进行仿真模拟,分析其等效应力、等效应变和壁厚的分布规律。在此基础上,采用PS-CNCSXY600-5型数控旋压机开展非圆截面旋压成形实验,获取了与模型相一致的六边锥台形薄壁件,验证了六边锥台形无模旋压的数值模拟结果的可靠性以及工艺的可行性,为后续异形件无模旋压方法以及成形机理的研究提供支持,具有较高的应用价值。

 For the dieless spinning accuracy problem of non-symmetrical and non-circular cross-section which is the focus and difficulty in the research of dieless spinning, taking the thin-walled hexagonal frustum part as the research object, dieless spinning method was used to form,and based on the geometric relationship of formed parts,the radial and axial operation laws of spinning wheel with the shape of hexagonal frustum, and the trajectory formula of spinning wheel path was derived. Then, the forming process was simulated by software ABAQUS, and the distribution laws of equivalent stress, equivalent strain and wall thickness were analyzed. Furthermore, on this basis, the non-circular cross-section spinning experiment was carried out to obtain the thin-walled hexagonal frustum parts consistent with the model by PS-CNCSXY600-5 CNC spinning machine, which verifies the reliability of the numerical simulation results for the hexagonal frustum dieless spinning and the feasibility of the process, and provides support for the subsequent research on the dieless spinning method and forming mechanism of special-shaped parts,which has high application value.

基金项目:
刘宝明(1979-),男,硕士,工程师
作者简介:
国家自然科学基金资助项目(52275355);辽宁省教育厅科学基金(JYT2020005);国防重点实验室开放基金(SHSYS202005)
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