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基于伺服电机的辊锻机双轧辊同步控制电气系统设计
英文标题:Design on double rollers synchronous control electrical system for roll forging machine based on servo motor
作者:张中琳  朱明亮  刘波  郑忱 
单位:(中国机械总院集团北京机电研究所有限公司  北京 100083) 
关键词:伺服系统 辊锻机 同步控制 电子齿轮 耦合 
分类号:TM921.54
出版年,卷(期):页码:2023,48(6):156-161
摘要:

 提出了一种双轴伺服电机同步控制辊锻机双轧辊的电气系统方案,采用电子齿轮耦合技术对去飞轮和制动离合器的辊锻机进行了双轴同步运动控制系统设计。该设计取消了原有的多级传动装置,改由伺服电机通过减速机直接驱动负载,保留了机械驱动转动扭矩大等优点,同时改变了传统设备单一的工作特性,解决了气动设备不稳定、噪音大、冲击大、无法实时监控运行状态等问题,实现了精确控制辊锻机轧辊旋转速度和位置的目的,将柔性化、数字化、智能化控制技术引入机械成形设备,为后续生产线中辊锻机与机器人手臂同步协作,实现高度自动化提供了可能。实验结果表明,所设计的双轴伺服电机同步控制辊锻机双轧辊的电气系统具有较高的位置同步精度和速度同步精度。

 An electric system scheme of double-axis servo motors synchronous control on the double rollers of roll forging machine was proposed, and the double-axis synchronous motion control system of roll forging machine prototype without flywheel and brake clutch was designed by the electronic gear coupling technology. This design canceled the original multi-level transmission device and used two servo motors to directly drive the load through a reducer, retaining the advantages of high mechanical driving torque and changing the single working characteristics of traditional equipment. It solves the problems of unstable pneumatic equipment, high noise, large impact on equipment, and inability to monitor the running state in real-time. It achieves the precise control of rotational speed and position of roll forging machine, and applies flexible, digital and intelligent control technology to mechanical forming equipment. It provides the possibility for the synchronous cooperation between roll forging machine and robot arm in the subsequent production line to achieve a high degree of automation. The experimental results show that the electric system of double-axis servo motors synchronization control on the double rollers of roll forging machine designed has high position synchronization accuracy and speed synchronization accuracy.

基金项目:
作者简介:
张中琳(1981-),女,硕士,高级工程师
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