网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
基于伺服电机的辊锻机双轧辊同步控制电气系统设计
英文标题:Design on double rollers synchronous control electrical system for roll forging machine based on servo motor
作者:张中琳  朱明亮  刘波  郑忱 
单位:(中国机械总院集团北京机电研究所有限公司  北京 100083) 
关键词:伺服系统 辊锻机 同步控制 电子齿轮 耦合 
分类号:TM921.54
出版年,卷(期):页码:2023,48(6):156-161
摘要:

 提出了一种双轴伺服电机同步控制辊锻机双轧辊的电气系统方案,采用电子齿轮耦合技术对去飞轮和制动离合器的辊锻机进行了双轴同步运动控制系统设计。该设计取消了原有的多级传动装置,改由伺服电机通过减速机直接驱动负载,保留了机械驱动转动扭矩大等优点,同时改变了传统设备单一的工作特性,解决了气动设备不稳定、噪音大、冲击大、无法实时监控运行状态等问题,实现了精确控制辊锻机轧辊旋转速度和位置的目的,将柔性化、数字化、智能化控制技术引入机械成形设备,为后续生产线中辊锻机与机器人手臂同步协作,实现高度自动化提供了可能。实验结果表明,所设计的双轴伺服电机同步控制辊锻机双轧辊的电气系统具有较高的位置同步精度和速度同步精度。

 An electric system scheme of double-axis servo motors synchronous control on the double rollers of roll forging machine was proposed, and the double-axis synchronous motion control system of roll forging machine prototype without flywheel and brake clutch was designed by the electronic gear coupling technology. This design canceled the original multi-level transmission device and used two servo motors to directly drive the load through a reducer, retaining the advantages of high mechanical driving torque and changing the single working characteristics of traditional equipment. It solves the problems of unstable pneumatic equipment, high noise, large impact on equipment, and inability to monitor the running state in real-time. It achieves the precise control of rotational speed and position of roll forging machine, and applies flexible, digital and intelligent control technology to mechanical forming equipment. It provides the possibility for the synchronous cooperation between roll forging machine and robot arm in the subsequent production line to achieve a high degree of automation. The experimental results show that the electric system of double-axis servo motors synchronization control on the double rollers of roll forging machine designed has high position synchronization accuracy and speed synchronization accuracy.

基金项目:
作者简介:
张中琳(1981-),女,硕士,高级工程师
参考文献:

 
[1]Chikara M,Yuichi H,Hiroki S,et al. Visualized press working and new feedback control for servo press
[J].Procedia Manufacturing, 2018,15(7):1033-1040.



[2]孙友松,章争荣.伺服成形技术及其若干发展动向
[J]. 锻压技术,2022,47(1):1-16.

Sun Y S,Zhang Z R.Servo forming technology and its several developing trends
[J]. Forging & Stamping Technology, 2022,47(1):1-16.


[3]曹树森,于江.我国辊锻机的发展现状及展望
[J].中国重型装备,2015,123(1):18-20,23.

Cao S S, Yu J. Current status and forecasts of roll forging press development in china
[J]. China Heavy Equipment, 2015,123(1):18-20,23.


[4]鲁文其,胡育文,黄文新.基于交流电机重载驱动的复合型伺服压力机
[J].电机与控制应用,2008,225(9):11-14.

Lu W Q, Hu Y W, Huang W X. Investigation of hybrid servo press based on heavy load driving of AC motor
[J].Electric Machines & Control Application, 2008,225(9):11-14.


[5]Liu C F,Xing Y L,Wang T. Research of double servo system synchronization control base on decouple compensation control
[A]. Proceedings of Electronic & Mechanical Engineering & Information Technology
[C].Harbin:IEEE, 2011.
[6]陈伯时.交流调速系统
[M]. 第3版.北京:机械工业出版社,2013.

Chen B S.AC Velocity Adjustment System
[M]. 3nd Edition. Beijing:China Machine Press,2013.


[7]潘亮,周武能,张扬.基于模糊PID主从式方法的多电机同步控制
[J]. 网络安全与数据治理,2016,35(15):5-7.

Pan L, Zhou W N, Zhang Y. The multi-motor synchronous control based on fuzzy PID master-slave method
[J]. Cyber Security and Data Governance, 2016,35(15):5-7.


[8]刘福才,张学莲,刘立伟.多级电机传动系统同步控制理论与应用研究
[J].控制工程,2002,(4):87-90.

Liu F C, Zhang X L,Liu L W. Research on the theory and application of synchronous control of multi-stage motor drive system Control
[J]. Control Engineering of China, 2002, (4):87-90.


[9]苏明垢,鲁文其,纪科辉,等.基于EtherCAT通信的双直线电机位置联动控制系统设计
[J].电机与控制应用,2019,46(4):48-56.

Su M G,Lu W Q,Ji K H, et al. Design of dual-linear-motor position position linkage control system based on EtherCAT communication
[J]. Electric Machines & Control Application, 2019,46(4):48-56.


[10]Chen X, Li D, Wan J F,et al. A clock synchronization method for EtherCAT master
[J]. Microprocessors & Microsystems,2016,46:211-218.


[11]王斌,王跃,王兆安.空间矢量调制的永磁同步电机直接转矩控制
[J].电机与控制学报,2010,14(6):45-50.

Wang B,Wang Y,Wang Z A. Direct torque control of permanent magnet synchronous motor drives using space vector modulation
[J]. Electric Machines and Control,2010,14(6):45-50.


[12]周明磊,游小杰,王琛琛.电力机车牵引传动系统矢量控制
[J].电工技术学报,2011,26(9):110-115,129.

Zhou M L, You X J, Wang C C. Vector control of driving system of locomotive
[J]. Transactions of China Electrotechnical Society,2011,26(9):110-115,129.
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9