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单耳吊具复合挤压成形工艺数值模拟
英文标题:Numerical simulation on compound extrusion forming process for single ear sling
作者:崔继红 郭永强 
单位:中国机械总院集团北京机电研究所有限公司 
关键词:单耳吊具 复合挤压 薄壁异形件 背压成形 金属流动控制 
分类号:TG316
出版年,卷(期):页码:2023,48(8):104-109
摘要:

 针对单耳吊具薄壁异形的产品结构特点,提出了基于金属流动控制的新成形工艺。分析了闭式挤压过程中金属的流动规律,其中温度场是影响最终充填效果的关键因素,挤压速度的不同会引起变形温度场差异,挤压速度越快,坯料热量损失越少,越有利于产品的成形。研究发现,在单耳吊具成形过程中端面的高度差最大达到16.6 mm。为提高产品尺寸的一致性和稳定性,建立了金属流动控制的分析模型,对5种背压力作用下产品成形后的高度差进行了研究,发现在500 kN以上的背压力作用下,高度差能够减小至3 mm以内。最后,在分析的基础上设计了专用的工艺模具和设备,其中背压力加载可采用500~2000 kN可调压力的油缸来实现,并通过试验获得了合格的单耳吊具挤压件,实现了此类产品的成形工艺开发。

 A new forming process based on metal flow control was proposed for the structural characteristics of thin-walled special-shaped single ear sling product. The metal flow law in closed extrusion process was analyzed, in which the temperature field was the key factor affecting the final filling effect, and the difference of extrusion speed could cause the difference of deformation temperature field that the faster the extrusion speed was, the less the heat loss of billet was, and the more conducive to the forming of product. The research finds that the maximum height difference of the end surface reaches 16.6 mm during the forming process of single ear sling. Then, in order to improve the consistency and stability of product size, an analysis model for the metal flow control was established, and the height difference of the product after forming under the action of five back pressures was studied. It is found that under the back pressure of more than 500 kN, the height difference reduces to less than 3 mm. Finally, based on the analysis, a special process mold and equipment were designed, in which the back pressure loading was realized by an oil cylinder with adjustable pressure of 500-2000 kN, and the qualified single ear sling extrusion parts were obtained by experiments, realizing the forming process development of such products.

基金项目:
山东省重大科技创新工程项目(2019JZZY010431)
作者简介:
作者简介:崔继红(1983-),女,硕士,工程师,E-mail:276681354@qq.com;通信作者:郭永强(1984-),男,博士研究生,正高级工程师,E-mail:shandong133@163.com
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