网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
液压缸非线性特性影响下的含动态间隙轧机辊系振动特性及控制
英文标题:Vibration characteristics and control on rolling mill roll system with dynamic clearance under influence of hydraulic cylinder nonlinear characteristics
作者:刘飞 续书慧 王晓婷 王昕卓 冯梦雨 
单位:西安科技大学 电气与控制工程学院 
关键词:多分段弹性力 动态间隙 幅频特性 分岔特性 反馈变量控制 振动 
分类号:TH113;O332
出版年,卷(期):页码:2023,48(8):176-184
摘要:

 为抑制四辊板带轧机垂直方向的振动,首先,考虑动态间隙影响下的分段非线性弹性力,建立分段非线性弹性力与动态轧制力共同作用下的轧机辊系动力学模型,使用平均法求解出该系统的幅频特性方程。然后,以轧机实际参数仿真液压油弹性模量变化时辊系的时域特性和频率特性,得到了对辊系振动行为的影响规律。比较辊系在不同液压系统参数变化下幅频特性响应的变化规律,通过分岔特性分析液压缸参数变化对系统振动行为的影响,得到了系统周期稳定运行时的参数区间。最后,设计状态反馈控制器实现对动态间隙轧机辊系的振动控制,并通过幅频特性和分岔特性可知,控制器能够有效减弱动态间隙对轧机辊系稳定性的影响,并抑制辊系的混沌行为,为抑制轧机辊系振动提供了理论参考。

 In order to suppress the vibration in vertical direction of four-roll strip mill, firstly, considering the segmental nonlinear elastic force under the influence of dynamic clearance, the dynamic model of rolling mill roll system under the joint action of segmental nonlinear elastic force and dynamic rolling force was established, and the amplitude-frequency characteristic equation of the system was solved by using the average method. Then, the time-domain characteristics and frequency characteristics of the roll system when the elastic modulus of hydraulic oil changes were simulated with the actual parameters of rolling mill, and the influence laws on the vibration behavior of the roll system was obtained. Furthermore, the change laws of the amplitude-frequency response of the roll system under different hydraulic system parameter changes were compared, the influence of the hydraulic cylinder parameter change on the vibration behavior of the system was analyzed through the bifurcation characteristics, and the parameter interval was obtained when the system cycle was running stable. Finally, a state feedback controller was designed to realize the vibration control of the dynamic clearance rolling mill roll system. The analysis of amplitude-frequency characteristics and bifurcation characteristics shows that the controller can effectively weaken the influence of the dynamic clearance on the stability of rolling mill roll system, and suppress the chaotic behavior of the roll system, which provides a theoretical reference for suppressing the vibration of rolling mill roll system.

基金项目:
国家自然科学基金资助项目 (51905416); 陕西省教育厅科学研究计划项目(20JK0758)
作者简介:
作者简介:刘飞(1986-),男,博士,讲师,E-mail:liufei@xust.edu.cn;通信作者:续书慧(1996-),男,硕士研究生,E-mail:xushuhui1996@126.com
参考文献:

[1]郜志英, 臧勇, 曾令强. 轧机颤振建模及理论研究进展[J]. 机械工程学报, 2015, 51(16): 87-105,112.


Gao Z Y, Zang Y, Zeng L Q. Review of modelling and theoretical studies on chatter in the rolling mills[J]. Journal of Mechanical Engineering, 2015,51(16):87-105,112.

[2]孙韵韵, 肖会芳, 徐金梧. 考虑轧制界面粗糙形貌的轧机辊系非线性振动特性研究[J]. 振动与冲击, 2017, 36(8): 113-120.

Sun Y Y,Xiao H F,Xu J W. Nonlinear vibration characteristics of a rolling mill systemconsidering the roughness of rolling interface[J]. Journal of Vibration and Shock, 2017, 36(8): 113-120.

[3]Gao Z Y, Liu Y, Zhang Q D. A study on vertical vibration characteristics of strip mill under mixed lubrication[J]. Journal of Vibration and Shock, 2020, 140: 106692.1-106692.23.

[4]侯东晓, 徐良, 时培明. 混合润滑状态下板带轧机垂直振动特性研究[J]. 振动与冲击, 2021, 40(24): 243-248,304.

Hou D X,Xu L,Shi P M. A study on vertical vibration characteristics of strip mill under mixed lubrication [J]. Journal of Vibration and Shock, 2021, 40(24): 243-248,304.

[5]郜志英, 白露露, 李强. 薄板冷连轧自激振动的临界轧制速度研究[J]. 机械工程学报, 2017, 53(12): 118-132.

Gao Z Y,Bai L L, Li Q.Research on critical rolling speed of self-excited vibration in the tandem rolling process of thin strip[J]. Journal of Mechanical Engineering, 2017, 53(12): 118-132.

[6]Liu Z L,Li P,Jiang J H, et al. Research on vibration characteristics of mill rolls based on nonlinear stiffness of the hydraulic cylinder[J]. Journal of Manufacturing Processes, 2021,64: 1322-1328.

[7]刘浩然, 刘飞, 侯东晓, 等. 多非线性弹性约束下轧机辊系振动特性[J]. 机械工程学报, 2012, 48(9): 89-94.

Liu H R, Liu F, Hou D X, et al. Vibration characteristics of mill rolls under multi-segment nonlinear elastic constraints[J]. Journal of Mechanical Engineering, 2012, 48(9): 89-94.

[8]王运涛,王磊,田杰宇.基于动态摩擦和分段刚度的热轧机水平振动行为分析[J].锻压技术,2022, 47(4):200-206,226.

Wang Y T,Wang L,Tian J Y. Analysis on horizontal vibration behavior of hot rolling mill based on dynamic fiction and piecewise stiffness[J]. Forging & Stamping Technology,2022, 47(4): 200-206,226.

[9]曾令强, 臧勇, 郜志英, 等. 轧机整体耦合建模问题研究[J]. 机械工程学报, 2015, 51(14): 46-53.

Zeng L Q, Zang Y, Gao Z Y, et al. Study on overall coupled modeling of the rolling mill[J]. Journal of Mechanical Engineering, 2015, 51(14): 46-53.

[10]Sun J L,Peng Y,Liu H M,et al. Vertical vibration of moving strip in rolling process based on beam theory[J]. Chinese Journal of Mechanical Engineering, 2009, 22(5): 680-687.

[11]Wu J M, Yan X Q. Coupling vibration model for hot rolling mills and its application[J]. Journal of Vibroengineering, 2019, 21(7): 1795-1809.

[12]侯东晓, 郭大武, 陈小辉. 基于动态轧制力的四辊轧机垂直-扭转耦合非线性振动特性研究[J]. 振动与冲击, 2020, 39(20): 106-112.

Hou D X, Guo D W, Chen X H. A study on vertical-torsional coupled nonlinear vibration characteristics of 4-h rolling mill based on dynamic rolling force[J]. Journal of Vibration and Shock, 2020, 39(20): 106-112.

[13]张柳柳,钱承,华长春,等.基于耦合反步法的轧机垂扭耦合振动控制策略研究[J/OL].自动化学报:1-15[2021-04-23].https://doi.org/10.16383/j.aas.c200936. 

Zhang L L, Qian C, Hua C C, et al. The control strategy of vertical torsional coupling vibration of rolling mill based on coupled backstepping method[J/OL].Acta Automatica Sinica:1-15[2021-04-23].https://doi.org/10.16383/j.aas.c200936.

[14]王鑫鑫, 闫晓强. 基于扩张状态观测器的轧机振动抑振器研究[J]. 振动与冲击, 2019,38(5): 1-6.

Wang X X,Yan X Q. Vibration suppressor of rolling mills based on extended state observer[J]. Journal of Vibration and Shock, 2019, 38(5): 1-6.

[15]Fujita N, Kimura Y, Kobayashi K, et al. Dynamic control of lubrication characteristics in highspeed tandem cold rolling[J]. Journal of Materials Processing Technology, 2016, 229: 407-416.

[16]方一鸣, 王志杰, 解云鹏,等. 轧机液压伺服位置系统多模型切换滑模变结构控制[J]. 电机与控制学报, 2010, 14(5):91-96.

Fang Y M,Wang Z J,Xie Y P,et al. Sliding mode variable structure control of multi-model switching for rolling mill hydraulic servo position system[J]. Electric Machines and Control, 2010, 14(5): 91-96.

[17]张义方, 闫晓强, 凌启辉. 电流谐波与轧制力谐波协同诱发主传动多态耦合振动研究[J]. 振动与冲击, 2014,33(21):8-12.

Zhang Y F,Yan X Q,Ling Q H. Polymorphic coupling vibration of a mill main drive system induced by synergy effect of motor current harmonics and rolling force ones[J]. Journal of Vibration and Shock,2014, 33(21): 8-12.

[18]王林鸿, 吴波, 杜润生, 等. 液压缸运动的非线性动态特征[J]. 机械工程学报, 2007,43(12): 12-19.

Wang L H,Wu B,Du R S,et al. Nonlinear dynamic characteristics of moving hydraulic cylinder[J]. Chinese Journal of Mechanical Engineering,2007,43(12): 12-19.

[19]刘彬, 赵红旭, 朱月, 等. 基于动态轧制力的冷轧机两自由度垂直振动特性[J]. 中国机械工程, 2014, 25(17): 2344-2350.

Liu B,Zhao H X,Zhu Y, et al. Two degree of freedom vertical vibration characteristics of cold rolling mill based on dynamic rolling force[J].China Mechanical Engineering,2014, 25(17): 2344-2350.
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9