锻压技术

面向超塑成形工艺的数字孪生系统研究

英文标题：Research on digital twin system for superplastic forming process

作者：李运硕1 周雨威1 2 袁傲明1 2 刘晨枫1 2 董琬婷1 2 李永兵1 2 熊成悦1 2 3 孙慕齐1

单位：1.中国机械科学研究总院集团有限公司先进成形技术与装备全国重点实验室 2. 北京机科国创轻量化科学研究院有限公司

分类号：TP271

出版年,卷(期):页码：2023,48(10):19-199

摘要：

为解决超塑成形工艺中热-力-气多物理场集成控制的难题，提升轻量化多层复杂结构件的成形质量、生产效率和产品一致性，通过信息技术与材料、工艺及设备的融合，开发了一种超塑成形工艺数字孪生系统。研究了超塑成形生产单元的物理模型、基于工艺流程的数字孪生体建模、基于边缘网关的多源异构数据采集存储、工艺数据库和数据可视化等关键技术。最后，在自主研发的8000 kN超塑成形/扩散连接设备上开展了实验验证，完成了TC4钛合金半球成形全过程，实现了对超塑成形设备和工艺的可视化监测与控制。为实现超塑成形工艺的数字化、自动化、智能化提供了途径和方法。

In order to solve the problem of thermal-force-gas multi-physics integrated control in superplastic forming process and improve the forming quality, production efficiency and product consistency of lightweight multi-layer complex structural parts, a digital twin system was developed by the integration of information technology with material, process and equipment. Then, the key technologies such as physical model of superplastic forming production unit, digital twin modeling based on process flow, multi-source heterogeneous data collection and storage based on edge gateways, process database and data visualization were studied. Furthermore, the experimental verification was carried out on the independently developed 8000 kN superplastic forming/diffusion joining equipment, and the entire process of TC4 titanium alloy hemispherical forming was completed, achieving visual monitoring and control of the superplastic forming equipment and process, which provided ways and methods to realize the digitization, automation and intelligence of superplastic forming process.

基金项目：

中国机械总院技术发展基金 (912202Q9);燃烧、热结构与内流场重点实验室基金(SY41YYF202209054)

李运硕（1997-），男，硕士 E-mail：lys813914@163.com

参考文献：

［1］李志强，郭和平. 超塑成形/扩散连接技术的应用进展和发展趋势
［J］. 航空制造技术, 2010, (8): 32-35.

Li Z Q,Guo H P. Application progress and development trend of superplastic forming/diffusion bonding technology
［J］. Aviation Manufacturing Technology, 2010, (8): 32-35.

［2］杨磊. 超塑成形技术在航空中的应用
［J］. 科技视界, 2017, (12): 26-27.

Yang L. Application of superplastic forming technology in aviation. science and technology vision
［J］. Science & Technology Vision, 2017, (12): 26-27.

［3］于卫新，李淼泉，胡一曲. 材料超塑性和超塑成形/扩散连接技术及应用
［J］. 材料导报, 2009, 23(11): 8-14.

Yu W X,Li M Q,Hu Y Q. Material superplasticity and superplastic forming/diffusion joining technology and application
［J］. Materials Esports, 2009, 23(11): 8-14.

［4］陶飞，张萌，程江峰，等. 数字孪生车间-一种未来车间运行新模式
［J］. 计算机集成制造系统, 2017, 23(1): 1-9.

Tao F, Zhang M, Cheng J F, et al. Digital twin workshop-A new mode of future workshop operation
［J］. Computer Integrated Manufacturing Systems,2017, 23(1): 1-9.

［5］Fei T, Cheng J F, Qi Q L, et al. Digital twin-driven product design, manufacturing and service with big data
［J］. International Journal of Advanced Manufacturing Technology, 2018, 94(9-12): 3563-3576.

［6］Polini W, Corrado A. Digital twin of composite assembly manufacturing process
［J］. International Journal of Production Research, 2020, 58(17): 5238-5252.

［7］Zhang X Q, Zhu W H. Application framework of digital twin-driven product smart manufacturing system: A case study of aeroengine blade manufacturing
［J］. International Journal of Advanced Robotic Systems, 2019, 16(5): 1100-1108.

［8］Liu J F, Wen X J, Zhou H G, et al. Digital twin-enabled machining process modeling
［J］. Advanced Engineering Informatics, 2022, 54: 1-13.

［9］Dvorak J, Cornelius A, Corson G, et al. A machining digital twin for hybrid manufacturing
［J］. Manufacturing Letters, 2022, 33: 786-793.

［10］Chakraborty S, Adhikari S, Ganguli R. The role of surrogate models in the development of digital twins of dynamic systems
［J］. Applied Mathematical Modelling, 2021, 90: 662-681.

［11］周程辉. 基于数字孪生的渐进弯曲成形系统的研究
［D］. 广州:华南理工大学, 2021.

Zhou C H. Research on Progressive Bending Forming System Based on Digital Twin
［D］. Guangzhou:South China University of Technology, 2021.

［12］张俊涛. 基于数字孪生的薄壁件铣削加工变形控制研究
［D］. 哈尔滨:哈尔滨理工大学, 2022.

Zhang J T. Research on Deformation Control of Thin-walled Parts Milling Based on Digital Twin
［D］. Harbin: Harbin University of Science and Technology,2022.

［13］Zhu Z X, Xi X L, Xu X, et al. Digital twin-driven machining process for thin-walled part manufacturing
［J］. Journal of Manufacturing Systems, 2021, 59: 453-466.

［14］汤鹏,撒国栋,刘振宇,等. 锻造液压机数字孪生系统设计
［J］. 图学学报, 2022, 44(3):609-615.

Tang P,Sa G D,Liu Z Y,et al. Design of digital twin system for forging hydraulic press
［J］. Journal of Graphics,2022, 44(3):609-615.

［15］彭宇升，孙勇，凌云汉. 航空锻造单元数字孪生系统构建及应用
［J］. 锻压技术, 2022, 47(4): 51-61.

Peng Y S,Sun Y,Ling Y H. Construction and application of digital twin system for aviation forging unit
［J］. Forging & Stamping Technology，2022, 47(4): 51-61.

［16］齐飞，陈东，李蕙宇，等. 5083铝合金气胀成形恒应变速率压力加载方式研究
［J］. 塑性工程学报, 2019, 26(3): 89-95.

Qi F,Chen D,Li H Y,et al. Research on constant strain rate pressure loading method of 5083 aluminum alloy inflatable forming
［J］. Journal of Plasticity Engineering, 2019, 26(3): 89-95.

［17］张臣，齐飞，李永兵，等. Ti2AlNb合金高温拉伸性能研究及本构方程的建立
［J］. 塑性工程学报, 2018, 25(1): 212-217.

Zhang C,Qi F,Li Y B,et al. Study on tensile properties of Ti2AlNb alloy at high temperature and establishment of constitutive equation
［J］. Journal of Plasticity Engineering, 2018, 25(1): 212-217.

［18］齐飞，张臣，周永松，等. 退火工艺制度对5083铝合金板材超塑性的影响
［J］. 塑性工程学报, 2018, 25(2): 196-201.

Qi F, Zhang C,Zhou Y S,et al. Effect of annealing process system on superplasticity of 5083 aluminum alloy sheet
［J］. Journal of Plasticity Engineering, 2018, 25(2): 196-201.

［19］齐飞. 高速列车5083铝合金车窗超塑气胀成形工艺研究
［D］. 北京:机械科学研究总院, 2018.

Qi F. Research on Superplastic Inflatable Forming Process of 5083 Aluminum Alloy Window for High-speed Train
［D］. Beijing: Mechanical Science Research Institute, 2018.

［20］刘晓飞，刘晨枫，李永兵，等. 超塑成形设备加热平台升温过程模拟
［J］. 塑性工程学报, 2017, 24(2): 134-140.

Liu X F,Liu C F, Li Y B,et al.Simulation of heating platform heating process of superplastic forming equipment
［J］. Journal of Plasticity Engineering, 2017, 24(2): 134-140.

［21］陶飞，刘蔚然，张萌，等. 数字孪生五维模型及十大领域应用
［J］. 计算机集成制造系统, 2019, 25(1): 1-18.

Tao F,Liu W R,Zhang M,et al. Digital twin five-dimensional model and application in ten fields
［J］. Computer Integrated Manufacturing Systems, 2019, 25(1): 1-18.

服务与反馈：

【文章下载】【加入收藏】