锻压技术

快速锻造液压机技术现状及发展趋势

英文标题：Technical status and development trend on fast forging hydraulic press

作者：陈柏金刘廷君

单位：华中科技大学

分类号：TG315

出版年,卷(期):页码：2023,48(11):1-6

摘要：

简要介绍了目前快速锻造液压机的技术现状，对其主机结构、液压传动系统、控制系统等方面的技术特点进行了分析：主机结构形式多样化，以预应力结构为主，均采用可调平面导向，立柱与横梁采用平接式或插入式结构，主缸多采用双球铰法兰连接等；液压系统传动形式模式化，形成了以高频响比例阀和伺服锻造阀组成的阀控系统，以及正弦泵组成的泵控系统3种典型液压传动形式；控制系统标准化，均采用西门子控制器及工业以太网组成的现场网络控制系统。此外，从绿色设计、能量回收利用、预测性维护、自动锻造以及应用新技术等方面对快速锻造液压机的发展趋势进行了阐述。

The current technical status of fast forging hydraulic press was briefly introduced, and the technical characteristics of its host structures, hydraulic transmission systems, control systems and other aspects were analyzed. Then, the host structure is diversified mainly pre-stressed structures, all of which adopt adjustable plane guides, columns and cross beams adopt flat-joint or plug-in structures, and main cylinders mostly adopt double-ball hinge flange connections. The transmission form of hydraulic system is standardized, forming three typical hydraulic transmission forms, namely, the valve control system composed of high-frequency response proportional valves and servo forging valves, and the pump control system composed of a sinusoidal pump. The control system is standardized and adopt on-site network control systems composed of Siemens controllers and industrial Ethernet network control system. Finally, the development trend of fast forging hydraulic presses was described in terms of green design, energy recovery, predictive maintenance, automatic forging and application of new technologies.

基金项目：

作者简介：陈柏金（1965-），男，博士，教授，E-mail：chenbaijin@sina.com

参考文献：

[1]陈柏金.快速锻造液压机组——结构、原理、控制与案例[M].北京:机械工业出版社,2023.

Chen B J. Fast Forging Hydraulic Units-Structure, Principle, Control and Cases [M]. Beijing: China Mechine Press, 2023.

[2]郑文达,权晓惠,李俊辉.锻造液压机的现状及其展望[J].重型机械,2012,(3):2-10.

Zheng W D, Quan X H, Li J H. Development history and trend of forging hydraulic press[J]. Heavy Machinery,2012,(3):2-10.

[3]牛勇,权晓惠,张营杰,等.现代自由锻造装备技术研究现状与发展趋势[J].精密成形工程,2015,7(6):17-24.

Niu Y, Quan X H, Zhang Y J, et al. Current development of free forging equipment[J]. Journal of Netshape Forming Engineering,2015,7(6):17-24.

[4]张伟玮,王小松,王仲仁.重型液压设备本体结构的发展与创新[J].锻压装备与制造技术,2016,51(2):12-19.

Zhang W W, Wang X S, Wang Z R.The development and innovation of body structure in heavy forging equipment[J]. China Metalforming Equipment & Manufacturing Technology,2016,51(2):12-19.

[5]郭晓锋,成先飚,张建华.自由锻造液压机的发展与展望[J].重型机械,2012,306(3):29-32.

Guo X F,Cheng X B, Zhang J H. Development and outlook of free forging hydraulic press[J]. Heavy Machinery,2012,306(3):29-32.

[6]成先飚,张建华,郭晓锋. 国内大型自由锻造液压机的技术特点[J].重型机械,2012,31(3):121-124.

Cheng X B, Zhang J H,Guo X F. Technical characteristics of large-scale free forging hydraulic press in China[J]. Heavy Machinery,2012,31(3):121-124.

[7]刘艳妍,杨晋,马学鹏,等.上推式快锻液压机活动横梁转动自锁条件研究[J]. 机械工程学报, 2014, 50 (8): 66-72.

Liu Y Y, Yang J, Ma X P, et al. Rotating self-locked condition research of the pushing high-speed forging hydraulic press′ movable beam [J]. Journal of Mechanical Engineering, 2014, 50 (8):66-72.

[8]刘艳妍,欧士浩,刘东林.双球铰连接柱塞缸的结构性能[J].锻压技术,2021,46(5):158-162.

Liu Y Y, Ou S H, Liu D L. Structural performance of plunger cylinder connected by a double ball hinge [J]. Forging & Stamping Technology,2021,46(5):158-162.

[9]鲁苗,陈柏金,柳龙,等.泵控锻造液压机控制系统研究[J].锻压技术,2021,46(7):140-145.

Lu M, Chen B J, Liu L, et al. Research on control system of pump-controlled forging hydraulic press [J]. Forging & Stamping Technology,2021,46(7):140-145.

[10]Wepuko PAHNKE. The PMSD drive-Our specialty[Z]. https://www.wepuko.de/en/hydraulic-forging-presses/products /oil-hydraulic-drives-for-forging-presses.

[11]Siempelkamp. New open-die forging press for fushun special steel Co.: Siempelkamp technology once again convinces customers in China [Z].https://www.siempelkamp.com/en/latest/news/neue-freiformschmiedepresse-fuer-fushun-special-steel-co-siempelk- amp-technologie-ueberzeugt-chinesi/?tx_news_pi1%5Bcon- troller%5D=News&tx_news_pi1%5Baction%5D=detail&cHash=08d01418e0f9632cd47f62f0945121f0.

[12]陈柏金,马海军,张连华,等.节能型35 MN 快速锻造液压机组研究[J].锻压装备与制造,2022，57(1):14-17.

Chen B J, Ma H J,Zhang L H,et al. Research on energy-saving 35 MN rapid forging hydraulic unit[J]. China Metalforming Equipment & Manufacturing Technology,2022，57(1):14-17.

[13]Yan X P,Chen B J. Analysis of a novel energy-efficient system with a bidirectional supercharger for forging hydraulic press[J]. Journal of Cleaner Production, 2021,286:125520-125530.

[14]Yan X P, Chen B J. Analysis of a novel energy-efficient system with 3-D vertical structure for hydraulic press[J]. Energy, 2021, 218:119518-119527.

[15]Yan X P, Chen B J. Energy-efficiency improvement and processing performance optimization of forging hydraulic presses based on an energy-saving buffer system[J]. Applied Sciences, 2020, 10(17): 6020-6034.

[16]Dango & Dienenthal Gmbh & CO. KG. Energy recovery systems[Z]. https://www.dango-dienenthal.de/en/stories-1/learning-from-formula-1.

[17]Siempelkamp. “magic eye” monitoring convinces in the Chinese market: Open-die forging press made by Siempelkamp for Pangang Jiangyou Changcheng[Z].https://www.siempelkamp.com/en/latest/news/magic-eye-monitoring-ueberzeugt-im-chinesischen-markt-freiformschmiedepresse-made-by-siempelkamp-f/?tx_news_pi1%5Bcontroller%5D=News&tx_news_pi1%5Baction%5D=detail&cHash=fea935eb8207dc4a13a50d6eb99cb2e4.

[18]Wepuko PAHNKE. Process control systems [Z]. https://www.wepuko.de/en/hydraulic-forging-presses/products/press-control-systems.

[19]SMS group. New high-speed open-die forging press from SMS group in operation at WST[Z]. https://www.sms-group.com/press-and-media/press-releases/press-release-detail/new-high-speed-open- die-forging-press-from-sms-group-in-operation-at-wst.

[20]SMS group. First high-speed open-die forging press with 3D-printed hydraulic manifold block from SMS group goes into operation at Gustav Grimm Edelstahlwerk[Z]. https://www.sms-group.com/press-and-media/press-releases/press-release-detail/first-high- speed-open-die-forging-press-with-3d-printed-hydraulic-manifold-block-from-sms-group-goes-into-operation-at-gustav-grimm-edelstahlwerk.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】