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VL型球笼筒形壳多向模锻工艺及坯料优化设计
英文标题:Multi-directional die forging process and billet optimization design on VL-type spherical cage cylinder shell
作者:徐潇1 付奎奎1 龚攀2 王永晓3 胡红磊1 李志松1 刘钊1 王欣1 
单位:1.上海电机学院 机械学院 2.华中科技大学 材料科学与工程学院 材料加工与模具技术全国重点实验室 3.山东理工大学 材料科学与工程学院 
关键词:VL型球笼筒形壳 可伸缩芯轴 多向模锻 自动脱模 飞边 
分类号:TG316
出版年,卷(期):页码:2024,49(4):26-34
摘要:

  VL型球笼筒形壳内表面分布有6条交叉的倾斜内球槽,导致其在传统模锻过程中脱模困难,为此,设计了带有可伸缩斜楔芯轴的锻造模具和具有垂直液压缸及3水平液压缸的多向模锻压机,实现了该零件多向模锻精密成形和自动脱模。同时,利用Deform对该过程中的材料流动行为和场量变化进行数值模拟分析,完成坯料形状优化设计,并对上述模拟结果进行了多向模锻实验验证。结果表明,花瓣状带有轴向波浪起伏的坯料可有效控制锻件的径向和轴向飞边,锻造中内球槽处多余材料被挤压至波浪状坯料波谷处,使锻件成形精度较高且有效降低成形压力,显著减少了锻件后续精整工时。该工艺流程相对简单、易实现,为内部结构复杂、难脱模零件的锻造生产提供了新途径。

 There are six intersecting inclined inner spherical grooves on the inner surface of VL-type spherical cage cylindrical shell, which make it difficult to demold in the traditional die forging process. Therefore, a forging die with a retractable tapered wedge mandrel and the multi-directional die forging press with vertical hydraulic cylinder and three horizontal hydraulic cylinders were designed, and the precision forming of multi-directional die forging and the automatic demolding were realized. At the same time, the numerical simulation analysis on the material flow behavior and the change of field in the process were analyzed by Deform to finish the optimization design of billet shape, and the multi-directional die forging experiments were carried out to verify the simulation results. The results indicate that the petal-shaped billet with axial waves can effectively control the radial and axial flashes of the forgings, and the extra material in the inner spnerical groove is extruded to the trough of wavy billet during forging, which improves the forming precision of forgings, decreases the forging load, and effectively reduce the subsequent finishing time of forgings. Thus, the process flow is relatively simple and easy to accomplish, which provides a new way for forging production of parts with complicated internal structure and difficult demolding.

基金项目:
上海市科委地方院校能力建设资助项目(21010500800, 23010501100,22010501000);国家自然科学基金资助项目(52205393);山东省自然科学基金资助项目(ZR2022QE263);上海市启明星扬帆项目(23YF1413900)
作者简介:
作者简介:徐潇(1992-),女,博士,讲师 E-mail: xuxiao@sdju.edu.cn 通信作者:王欣(1961-),男,博士,教授 E-mail:x.wang@forgewang.com
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