锻压技术

数字孪生技术在锻造自动化生产线上的应用

英文标题：Applications of digital twin technology in forging automated production line

分类号：TG316

出版年,卷(期):页码：2024,49(10):150-156

摘要：

针对目前锻造企业在锻造生产线实现自动化过程中面临的自动化规划阶段技术方案展示方式较为单一、自动化生产过程阶段状态监控能力弱、自动化设备能耗统计不全面以及锻件质量监测与追溯能力低等问题，基于数字孪生技术分别提出了锻造生产线数字孪生设计与仿真、数字孪生监控与展示、数字孪生能耗监控和数字孪生质量监测这4项应用方法及架构，同时提出了数字孪生技术在锻造自动化实施过程中遇到的数据采集精度、数据传输速度以及模型展示相似度3个难点。为数字孪生技术在锻造领域的深入研究做出了一定的探索，并为数字孪生技术在锻造企业生产中的应用提供了实施思路。

For the current problems faced by forging enterprises in the automation process of forging production lines, such as the relative single display of technical solutions in the automation planning stage, weak monitoring capabilities in the automation production process stage, incomplete energy consumption statistics of automation equipment, and low quality monitoring and traceability capabilities of forgings, based on digital twin technology, four application methods and architectures for digital twin design and simulation, digital twin monitoring and display, digital twin energy consumption monitoring, and digital twin quality monitoring of the forging production lines were proposed respectively. At the same time, the three difficulties in the implementation of digital twin technology in forging automation production lines, namely, the data collection accuracy, data transmission speed and model display similarity were put forward, which made certain explorations for the in-depth research of digital twin technology in the field of forging and provided implementation ideas for the application of digital twin technology in the production of forging enterprises.

基金项目：

国家重点研发计划（2022YFB3706904）

作者简介：张南（1995-），男，博士研究生，工程师,E-mail：zh_nan95@outlook.com;通信作者：张浩（1963-），男，硕士，研究员,E-mail：zh_hao@sina.com

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