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支架零件的冲孔落料级进模设计
英文标题:Design on punching and blanking progressive die for bracket parts
作者:张岩1 2 倪博宇2 黄有柳2 
单位:1.天津大学 机械与电气工程学院 2.绍兴文理学院 机械与电气工程学院 
关键词:支架零件 级进模 YG15模具钢 冲孔 落料 
分类号:TG733
出版年,卷(期):页码:2024,49(10):173-177
摘要:

针对支架零件的冲孔落料级进模,优化了模具设计方法,通过工艺分析确定了合理的设计方案,基于工艺计算完成了模具主要零件的设计,最终设计出一种集冲压、落料、折弯一体化的级进模具,可用于加工小型支架零件,并利用AutoCAD绘图软件绘制出模具零件图和装配图。模具采用导板、导销和止动销定位,并将弯曲工序置于冲裁工序前,使得弯曲工序完成后工件的形状可以保证工件沿弯曲冲头移动,实现了更精确的引导且不需要顶部零件装置,降低了模具制造的难度。此外,利用ANSYS软件对设计的模具零件进行了有限元分析,发现弯曲时零件中凸部分形状变量较大,可采用YG15模具钢制成的U形套筒覆盖并用螺钉固定后中凸部分几乎无凹痕。 

 For the punching and blanking progressive die for bracket parts,the die design method was optimizd. The reasonable design scheme was determined through process analysis,and the design on the main parts of die was completed based on the process calculation.Finally, a integrated punching-blanking-bending progressive die was designed to process small bracket parts, and the part drawing and assembly drawing of the die were drawn by drawing software AutoCAD. The design results indicate that the die adopts the guide plate, guide pin and stop pin for positioning, and the bending step is placed before the blanking step. After the bending step is completed, the shape of workpiece just makes the workpiece move along the bending punch, realizing more accurate guidance without the need for top part device, which reduces the difficulty of die manufacturing. In addition, the finite element analysis of the designed die parts is conducted by software ANSYS, and the results show that the shape variable of the middle convex part in the part is large during bending. Thus, after the U-shaped sleeve produced by YG15 die steel is covered and fixed with screws, the middle convex part is almost without dents.

基金项目:
绍兴市科技计划重点项目(2023A11005)
作者简介:
作者简介:张岩(1993-),女,博士,讲师,E-mail:935308551@qq.com
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