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Title:Hydroforming technology on whole complex thin-walled sheet in aviation industry
Authors: Lang Lihui  Sun Zhiying  Kong Deshuai Wang Yongming 
Unit: School of Mechanical Engineering and Automation  Beihang University 
KeyWords: hydroforming  aerospace sheet metal  thin-walled structure  wrinkle  crack 
ClassificationCode:
year,vol(issue):pagenumber:2014,39(10):26-31
Abstract:

In order to take full advantages of hydroforming technology in the field of aerospace sheet metal, the instability behavior and prevention of plate in the hydroforming process were analyzed theoretically, which made the hydroforming technology to be widely applied in practice. The hydroforming technology on whole complex thin-walled sheet in aviation industry was researched by combining with numerical simulation and experimental verification. The defects of wrinkle and crack etc. were predicted by simulating the hydroforming process of typical parts with three kinds of materials and shapes, and the effects of chamber pressure and holder gap on defect were gained as a result. By the method of optimization process and the finite element technology, the technologies of hydroforming process about three typical parts were discussed and the scope of key parameters were obtained, which ensured to obtain a whole complex thin-walled sheet with high quality and precision by the hydroforming technology. 
 

Funds:
国家自然科学基金资助项目(51175024)
AuthorIntro:
郎利辉(1970-),男,博士,教授
Reference:

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Lang L H, Li T, An D Y, et al. Sheet hydroforming and its related production design[J] .Journal of Plasticity Engineering,2007,14(3):5-7.

[2]Liu B S, Lang L H, Zeng Y S, et al. Forming characteristic of sheet hydroforming under the influence of through-thickness normal stress [J] .Journal of Materials Processing Technology, 2012, 212(9): 1875-1884.

[3]刘宝胜,郎利辉,杨希英,等.一种基于微观组织演化的率形式本构模型[J] .航空学报,2012,33(7):1329- 1335.

Liu B S, Lang L H, Yang X Y, et al. A rate dependent constitutive model based on the microstructure evolution[J] .Acta Aeronautica et Astronautica Sinca, 2012, 33(7) : 1329-1335.

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Li T, Lang L H, An D Y, et al.Investigation into the hydroforming process and quality controlling of complicated aircraft aluminum part[J] .China Mechanical Engineering,2006, 17(S1):8-11.

[15]郎利辉,王永铭,谢亚苏,等. 铝合金异形件液压成形失稳控制策略[J] .塑性工程学报, 2011,18(5): 33-37.

Lang L H, Wang Y M, Xie Y S, et al. Inesetigation into the failure control during hydroforming of special shaped aluminum sheet part by finite element analysis and experiment[J] . Journal of Plasticity Engineering,2011, 18(5): 33-37.

[16]郎利辉,王永铭,段新民,等. 复杂薄壁微小截面环形件的液压成形技术研究[J] .锻压技术,2011,36(2): 34-38.

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