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Title:Optimization design on pre-forging composited die core for claw pole
Authors: Sun Yue1 Zhuang Xiaowei1  Sun Hao1 Yang Cheng2 
Unit: Longcheng Precision Forging Co.  Ltd. Xi′an University of Architecture and Technology 
KeyWords: pre-forging  claw pole  composited die core  integral die core  crack  orthogonal experiment  Deform-3D 
ClassificationCode:TG316
year,vol(issue):pagenumber:2016,41(12):122-126
Abstract:
In order to solve the problem of crack occurring in the middle boss fillet and claw cavity flllet of claw pole pre-forging die, a pre-forging composited die core was designed. The forging integral die core and composited die core of pre-forging for claw pole were numerically simulated by Deform-3D, and the structure parameters of the composited die core were optimized by the orthogonal experiment. The results show that the claw pole pre-forging composited die core is of better formability performance and lower die stress. The optimal structure parameters of composited die core are acquired with the convex core diameter 43 mm, the convex core angle 0°, the convex core interference fit 0.3 mm, die set interference fit 0.6 mm, and convex core height 47 mm. The pre-forging tests show that the crack of pre-forging die can be avoided by three-layer composited die core.
Funds:
AuthorIntro:
作者简介:孙跃(1980-),男,学士,高级工程师 E-mail:sunyue@longchengforging.com
Reference:

 
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