Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Application of overcooling austenite isothermal transformation in pre-heat treatment for steering shaft tooth
Authors: Zhang Yishuai  Sun Hongxing  Liu Dan  Wang Tao Wang Jinbao Liu Hua 
Unit: Zheng Zhou Research Institute of Mechanical Engineering Co.  Ltd. China Academy of Machinery Science and Technology Group Co. Ltd. Xi′an Jiaotong University 
KeyWords: overcooling austenite  steering shaft tooth  isothermal transformation  metallographic structure  hardness 
ClassificationCode:TG162.7
year,vol(issue):pagenumber:2019,44(9):167-171
Abstract:

The phenomena of unstable metallographic structure and uneven hardness distribution of steering shaft tooth during pre-heat treatment were studied by combining theoretical analysis with experimental study. The results show that the cooling speed, transformation temperature and transformation time etc. of overcooling austenite during transformation process are the key factors to determine the microstructures and properties. According to the principle and mechanism of austenite decomposition in the process of isothermal transformation for overcooling austenite, the cooling speed was controlled by controlling air volume and blowing time in air cooling chamber, and after cooling, the isothermal structure transformation process was finished in isothermal furnace. Finally, the uniformly distributed F+P microstructures were obtained, and the technical specifications of metallographic structure grade 1-2 for steering gear forgings and hardness difference less than 10 HB of different steering shaft teeth in the same batch were achieved, which provided technical guarantee for reducing heat treatment deformation of gears in subsequent carburizing and quenching process.

Funds:
郑州市重大科技专项(152PZDZX007)
AuthorIntro:
张义帅(1984-),男,博士研究生 E-mail:zhangyishuai@bit.edu.cn 通讯作者:刘华(1962-),男,博士,研究员 E-mail:pformdept@163.com
Reference:


[1]闫冬.扇形齿轮轴热锻成形的数值模拟研究
[D].济南:山东大学,2012.


Yan D. The Study on Numerical Simulation of Sector Gear Shaft in Hot Forging
[D].Jinan: Shandong University,2012.



[2]宋海兵,谢军,王春宏,等.汽车液压循环球式动力转向器
[P].中国:CN203528592U,2014-04-09.


Song H B, Xie J,Wang C H,et al. Hydraulic circulating ball type power steering gear for car
[P].China:CN203528592U,2014-04-09.



[3]王晓春.汽车齿轮毛坯锻件各种正火工艺方式的探讨
[J]. 西南民族大学学报:自然科学版,2007,33(6):1404-1406.


Wang X C. Research on polytechnic normalizing process of motorcar gearwheel rough forge
[J].Journal of Southwest University for Nationalities:Natural Science Edition,2007,33(6):1404-1406.



[4]刘红军.8620H齿轮锻件等温正火工艺探讨
[J].热加工工艺,2010,39(16):154-155.


Liu H J. Discussion of isothermal normalizing technology for 8620H gear forging
[J]. Hot Working Technology,2010,39(16):154-155.



[5]刘云旭,王淮,季长涛,等.正火-影响渗碳齿轮热处理畸变的一个重要因素
[J].金属热处理,2005,30(3):46-49.


Liu Y X,Wang H,Ji C T,et al. Normalizing:An important factor influencing heat treatment distortion of the carburized gears
[J]. Heat Treatment of Metals, 2005,30(3):46-49.



[6]陈晖,周细应.汽车齿轮热处理工艺的研究进展
[J].材料导报,2010,24(7):93-96,101.


Chen H, Zhou X Y. Review and progress of heat treatment process for automobile gear
[J]. Materials Review,2010,24(7):93-96,101.



[7]王长生,罗美华,徐云珍.汽车后桥螺旋锥齿轮锻坯正火工艺对其组织和性能的影响
[J].热加工工艺,1998,36(5):24-26.


Wang C S, Luo M H, Xu Y Z. Effect of normalizing process on structure and properties for automobile rear axle spiral bevel gear forging blank
[J]. Hot Working Technology,1998,36(5):24-26.



[8]张芳,黄华贵,杜凤山,等.40Cr钢等温转变曲线与非等温冷却过程数值分析
[J].材料热处理学报,2009,30(2):187-191.


Zhang F,Huang H G,Du F S,et al. Simulation on isothermal transformation curves and non-isothermal kinetics
[J]. Transactions of Materials and Heat Treatment, 2009,30(2):187-191.



[9]陈涛,陈亚迪.22CrMoB钢过冷奥氏体相变规律及冷却工艺设计
[J].锻压技术,2017,42(10):190-194.


Chen T,Chen Y D. Under-cooled austenite phase transformation rules and design of cooling process for steel 22CrMoB
[J]. Forging & Stamping Technology, 2017,42(10):190-194.



[10]刘澄,杨晨,赵振波,等.多步连续冷却等温正火对20CrMnTiH钢锻后显微组织及性能的影响
[J].金属热处理,2017,42(8):93-97.


Liu C,Yang C,Zhao Z B,et al. Effect of multiple-step continuous cooling and isothermal normalizing on microstructure and mechanical properties of 20CrMnTiH forged steel
[J].Heat Treatment of Metals,2017,42(8):93-97.



[11]聂亚群. 低合金亚共析钢端淬试验的数值模拟的研究
[D].上海:上海交通大学,2015.


Nie Y Q. Research on the Computer Simulation of Quenching Process of Low-alloy Hypoeutectoid Steels
[D]. Shanghai: Shanghai Jiao Tong University, 2015.



[12]王昆林.材料工程基础
[M].北京:清华大学出版社,2003.


Wang K L. Basis of Materials Engineering
[M]. Beijing: Tsinghua University Press,2003.



[13]贺小坤,白云岭.汽车齿轮的锻造余热等温退火工艺
[J]. 金属热处理,2014,39(11):128-132.


He X K, Bai Y L. Forging residual heat isothermal annealing for automobile gear products
[J].Heat Treatment of Metals,2014,39(11):128-132.



[14]连福亮,彭广金,何涛,等.超细晶过共析钢的纳米球状珠光体转变
[J].材料热处理学报,2011,32(11):53-58.


Lian F L,Peng G J,He T,et al. Nanometer spherical pearlite transformation of an ultrafine-grained hypereutectoid steel
[J]. Transactions of Materials and Heat Treatment, 2011,32(11):53-58.



[15]梁宇, 余凌锋,梁益龙. 珠光体钢微观组织与拉伸性能关系
[J].材料热处理学报,2013,34(7):73-77.


Liang Y, Yu L F, Liang Y L. Relationship between microstructure and tensile properties of a pearlitic steel
[J]. Transactions of Materials and Heat Treatment, 2013,34(7):73-77.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com