Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Influence of free forging process on internal void closure law for hollow ingots
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG316
year,vol(issue):pagenumber:2020,45(10):176-184
Abstract:

 In view of the forging problem for void defects of spherical, radial tubular, axial tubular and tangential tubular voids that may exist in hollow ingots prepared by the traditional pouring process, firstly, based on the characteristics of volume energy rate change for void closure, a new void closure criterion of T function was established by the ratio of volume deformation energy rate to plastic deformation energy rate, then it was integrated to the DEFORM software. On this basis, by means of numerical simulation method, the closure behaviors and critical reduction rate were obtained by analyzing void defects of hollow ingots during the deformation process of fress forging which included upsetting, expanding and drawing with mandrel to verify the validity and accuracy of the T function in predicting void closure. The results show that in the free forging process, the voids perpendicular to the loading compression deformation direction can be closed easily, and the voids parallel to the loading compression deformation direction are the most difficult to close. The expanding and drawing  with mandrel processes with local loading and compression should be adopted in the cogging and compaction of hollow ingots, and the void of equivalent size for Φ10 mm can be completely closed when the compression deformation rate reaches to 40% to achieve the effect of eliminating voids and compacting.

Funds:
国家自然科学基金资助项目(51575372);济南市泉城“5051”引才倍增计划创新团队(2018002)
AuthorIntro:
田继红(1971-),男,博士研究生,副教授 E-mail:tykdtjh@126.com 通讯作者:刘建生(1958-),男,博士,教授,博导 E-mail:1986017@tyust.edu.cn
Reference:

 
[1]郭丰伟,李巳甲,王庆辛,等. 空心钢锭的制造技术
[J]. 机械工程与自动化,2014,(5): 222-224.


Guo F W, Li S J, Wang Q X, et al. Manufacturing technique of hollow ingot
[J]. Mechanical Engineering and Automation, 2014, (5): 222-224.


[2]邢世勋,于广文. 空心钢锭生产技术的发展与应用
[J].金属世界,2013,(1):26-29,36.

Xing S X, Yu G W. The development and application of hollow ingot technology
[J]. Metal World, 2013, (1): 26-29, 36.


[3]杜军毅,刘志颖.中国压力容器用锻件的技术进展
[J].压力容器,2014,31(9):51-57, 67.

Du J Y, Liu Z Y. Technical progress of Chinese forgings for large pressure vessels
[J]. Pressure Vessels, 2014, 31(9): 51-57, 67.


[4]吕奎明,李家驹,张文辉.超大型筒形锻件制造技术的发展现状
[J].大型铸锻件,2016,(1): 35-37.

Lyu K M, Li J J, Zhang W H. Development status of manufacturing technology for super large cylinder forgings
[J]. Heavy Castings and Forgings, 2016,(1): 35-37.


[5]Saito K, Namba A, Aso K, et al. New manufacturing techniques of large forged shell rings for pressure vessels
[J]. Journal of Materials Shaping Technology, 1987, (5):9-15.


[6]曹民荣.2.1吨空心钢锭的锻比试验及其数据的回归分析
[J].一重技术, 1991,(2): 22-29.

Cao M R. Forging ratio test of 2.1 ton hollow ingot and the regression analysis of data
[J]. CFHI Technology,1991, (2).22-29.


[7]宋雷钧,赵长春,陈玉明,等. 空心钢锭锻造工艺的研究
[J].大型铸锻件,2002,(1): 27-29.

Song L J, Zhao C C, Chen Y M, et al. Research for forging technology of hollow ingot
[J]. Heavy Castings and Forgings, 2002,(1): 27-29.


[8]陈玉明,宋雷钧,赵长春,等.空心钢锭制造技术在一重的发展概况和应用前景
[J].大型铸锻件,2002,(2): 42-44.

Chen Y M, Song L J, Zhao C C, et al. Development and application prospect of hollow ingot manufacturing technology in Yizhong
[J]. Heavy Castings and Forgings, 2002,(2):42-44.


[9]许天华. 空心钢锭的制造技术
[J].一重技术,2004, (2):28-31.

Xu T H. Manufacturing technology of hollow ingot
[J]. CFHI Technology, 2004,(2):28-31.


[10]丁宇. 钢锭孔洞型缺陷的锻合及空心钢锭的锻造
[J]. 大型铸锻件,1998,(4):24-33.

Ding Y. Closing up porosity flaw of ingot and hollow ingot forging
[J]. Heavy Castings and Forgings, 1998,(4):24-33.


[11]Nakasaki M, Takasu I, Utsunomiya H. Application of hydrostatic integration parameter for free-forging and rolling
[J]. Journal of Materials Processing Technology, 2006, 177(1-3):521-524.


[12]Satoru Ookawa, Kenji Tamura, Takashi Furuhashi. Evaluation of void-closing bahavior during hot open-die forging process using numerical simulation
[A]. Proceedings of the 19th International Forgenmasters Meeting (IFM2014)
[C]. Makuhari Messe, Tokyo Bay Area, Japan, 2014. 


[13]宋莉.空心钢锭孔洞缺陷锻合有限元数值模拟研究
[D].太原:太原科技大学,2016.

Song L. Finite Element Numerical Simulation of Hollow Ingot Forging with Void Defects
[D].Taiyuan: Taiyuan University of Science and Technology, 2016.


[14]孙捷先,方芳,范涛. 轴类大锻件心部压实锻造法的模拟实验与有限元分析
[J].大型铸锻件,1987, (2): 31-39. 

Sun J X, Fang F, Fan T. Simulation experiment and finite element analysis of core compaction forging method for large shaft forgings
[J]. Heavy Castings and Forgings, 1987,(2):31-39.


[15]张效迅,崔振山.大锻件内部孔洞热锻闭合的Z-C判据及其应用
[J].机械工程学报,2009,45(1):148-153.

Zhang X X, Cui Z S. Z-C criterion of void closure for large-ingot hot forging and its application
[J]. Journal of Mechanical Engineering, 2009,45(1):148-153.


[16]张效迅.大锻件锻造成形过程中内部孔洞型缺陷演化规律的研究
[D].上海:上海交通大学,2009.

Zhang X X. Research on Void Evolution in Large Ingot During Hot Forging
[D]. Shanghai: Shanghai Jiao Tong University, 2009.


[17]李妍,崔振山,张效迅.基于修正的Gurson模型预报大锻件内部孔洞型缺陷的演化
[J].塑性工程学报,2009,16(3):78-83.

Li Y, Cui Z S, Zhang X X. Prediction of void defects evolution in heavy forgings based on modified Gurson model
[J]. Journal of Plasticity Engineering, 2009,16(3):78-83.


[18]康冬. 大锻件孔洞缺陷演化过程的跨尺度数值模拟方法研究
[D].秦皇岛:燕山大学,2015.

Kang D, Research on Multi-scale Numerical Simulation Method of Void Evolution in Large Forgings
[D]. Qinhuangdao: Yanshan University, 2015.


[19]焦永振,安红萍,刘建生. 铸态2.25Cr1Mo0.25V钢的高温热变形行为
[J]. 太原科技大学学报,2012,33(5): 387-391.

Jiao Y Z, An H P, Liu J S. Hot deformation behavior of 2.25Cr1Mo0.25V casting steel
[J]. Journal of Taiyuan University of Science and Technology, 2012, 33(5): 387-391.


[20]王以华,吴振清,陈修琳,等.型砧几何尺寸对大锻件锻造孔隙闭合的影响
[J].金属加工:热加工, 2013,(1):22-25.

Wang Y H, Wu Z Q, Chen X L, et al. Effect of anvil geometry size on void closure in heavy forging
[J]. Metalworking: Hot Working, 2013,(1):22-25.


[21]张博,朱花,赵晓东,等.空心钢锭凝固过程缺陷的模拟研究
[J].太原科技大学学报,2018,39(1):35-41.

Zhang B, Zhu H, Zhao X D, et al. Simulation of solidification process of hollow ingots
[J]. Journal of Taiyuan University of Science and Technology, 2018,39(1):35-41.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com