Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Wear analysis and optimization of hot forging mold for automobile torque arm based on orthogonal test
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG76
year,vol(issue):pagenumber:2021,46(5):185-189
Abstract:

 Based on the Archard theory wear model and software Deform-3D, the finite element model of torque arm in hot forging was established. Then, the initial temperature of billet, the initial temperature of mold, the moving velocity of upper mold and the friction coefficient were combined by orthogonal test method, and the wear amount of mold was obtained by simulation. Furthermore, the test data were processed by the range analysis method, and the influences of various parameters on the wear of hot forging mold and the optimal parameter combination were obtained. The results show that the influence degree of each parameter on mold wear from large to small is shown as follows: the moving velocity of upper mold >the friction coefficient > the initial temperature of billet > the initial temperature of mold. According to the actual production situation, the optimal combination of process parameters is obtained with the initial temperature of billet for 1200 ℃, the initial temperature of mold for 300 ℃, the moving velocity of upper mold for 10 mm·s-1 and friction coefficient of 0.3, and the mold wear amount is 0.000333 mm. 

 
Funds:
江苏省高等学校自然科学研究项目(19KJD460008);宿迁市科技计划项目(K202003,Z2019111,Z2019116)
AuthorIntro:
翟崇琳(1983-),女,硕士,讲师 E-mail:13101868227@163.com
Reference:

 [1]师东升.某中型卡车驾驶室翻转机构的设计与有限元分析[D].合肥:合肥工业大学,2009.


Shi D S. The Design and Finite Element Analysis of Torsion Bar of the Cab of Medium-sized Truck[D]. Hefei: Hefei University of Technology, 2009.

[2]梁森. 基于Deform的锌合金冲模零件磨损特性研究[J].模具工业,2019,45(10):17-23.

Liang S. Research on wear characteristics of zinc alloy stamping die based on Deform [J]. Die & Mould Industry, 2019, 45(10):17-23. 

[3]李振红. 亚热控制成形过程模拟及模具磨损关键技术研究[D].上海:上海交通大学,2009. 

Li Z H. Sub Thermal Controlled Forming Process Simulation and Key Technology of Die Wear [D]. Shanghai: Shanghai Jiao Tong University, 2009.

[4]蔡力钢,刘海东,程强,等.基于正交试验法的模锻模具磨损分析及优化[J].北京工业大学学报,2020,46(1):104-112.

Cai L G, Liu H D, Cheng Q, et al. Analysis and optimization of die forging wear based on orthogonal test method[J]. Journal of Beijing University of Technology, 2020,46(1):104-112.

[5]叶圣,崔振宇,朱新宇,等.螺旋锥齿轮温成形工艺参数的优化设计[J].热加工工艺,2019,48(9):140-143,149.

Ye S, Cui Z Y, Zhu X Y, et al. Optimum design of warm forming process parameters for spiral bevel gear[J]. Hot Working Technology, 2019, 48(9):140-143,149. 

[6]孙正力,李振红,由爽,等.圆柱齿轮闭式温锻模具结构数值模拟优化分析[J].热加工工艺,2016,45(3):117-120.

Sun Z L, Li Z H, You S, et al. Optimization analysis of numerical simulation of warm closed forging die structure for cylindrical gears[J]. Hot Working Technology, 2016, 45(3):117-120. 

[7]孙宪萍,刘强强,杨兵,等.基于磨损正交试验的温挤压模具优化设计[J].润滑与密封,2016,41(6):73-76, 92.

Sun X P, Liu Q Q, Yang B, et al.Optimization design on warm extrusion die based on orthogonal experiments of wear[J]. Lubrication Engineering, 2016, 41(6):73-76, 92. 

[8]杨剑秋,王延荣. 基于正交试验设计的空心叶片结构优化设计[J]. 航空动力学报,2011,26(2):376-384. 

Yang J Q, Wang Y R. Optimization design of hollow blade structure based on orthogonal experimental design [J]. Journal of Aeronautics and Power, 2011, 26(2): 376-384. 

[9]孙肖霞,张俊.基于渐进式正交试验的注塑工艺多目标优化[J].塑料科技,2017,45(10):86-89.

Sun X X, Zhang J. Multi-objective optimization of Injection molding process based on step-by-step orthogonal experiment [J]. Plastics Science and Technology, 2017,45(10):86-89.

[10]周杰, 齐文涛, 陶亚平, 等. 转向节闭式挤锻工艺多目标优化设计[J]. 北京工业大学学报, 2015, 41(7): 1108-1113.

Zhou J, Qi W T, Tao Y P, et al. Multi objective optimization design of closed die forging process for steering knuckle [J]. Journal of Beijing University of Technology, 2015, 41(7): 1108-1113. 

[11]马继庆,安其胜,任红娃. 基于正交试验的12 t模铸锭的锻造工艺参数优化[J].锻压技术,2020,45(11):20-24.

Ma J Q, An Q S,Ren H W. Optimization on forging process parameters for 12 t ingot based on orthogonal test[J].Forging & Stamping Technology, 2020,45(11):20-24.

[12]周杰,赵军,安治国.热挤压模磨损规律及磨损对模具寿命的影响[J].中国机械工程, 2007, 18(17): 2112-2115.

Zhou J,Zhao J,An Z G.Wear rule and effects on the die service life during hot extrusion[J]. China Mechanical Engineering,2007, 18(17): 2112-2115.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com