Transactions of Materials and Heat Treatment

Title：Research on ring rolling process and die design for hob ring body on shield machine

Authors： Xu Huijie Fu Mingwei Su Ang Wang Tengfei Sun Yuanhang Feng Laiqing

Unit： Zhengzhou Coal Mine Machinery Group Co. Ltd.

KeyWords： radial ring rolling special-shaped section hob ring body radial closed rolling die design

ClassificationCode：TG316.3

year,vol(issue):pagenumber：2022,47(5):161-166

Abstract：

Aiming at the problems of many influencing factors, complex laws and difficulty in ensuring the quality of the ring with special-shaped section in the actual rolling process, a radial closed rolling process was proposed by combining the characteristics of radial ring rolling. For the hob ring body of special-section shield machine, the influences of process scheme formulation, rolling process parameters selection, blank shape design, die structure design, rolling groove installation and debugging etc. on the rolling ring quality were analyzed by vertical ring rolling machine, 1000 t press and other equipments, The results show that when the rolling ratio is between 1.2 and 4.0, the volume of ring blank approximates to the forgings volume, the cross sections of ring blank are smooth and gradual, the upper and lower end faces of inner holes for blank are chamfered, the guide wheel is as close to the ring as possible before rolling, and the driving roller is rolled several times after rolling to be modified, the vertical thorn defect of ring can be eliminated, the comprehensive mechanical properties of ring is promoted, the production cycle is shorten, and the production cost is reduced.

Funds：

作者简介：许慧杰（1987-），女，学士，工程师，E-mail：15838151260@163.com；通信作者：冯来庆（1966-），男，硕士，工程师，E-mail： laiqing.feng@zmj.com

Reference：

[1]罗鸿飞，卢熠，吴永安.GH4169合金低压涡轮机匣异形环锻件胀形工艺[J].锻压技术,2021,46(7):27-33.

Luo H F, Lu Y, Wu Y A. Bulging process for GH4169 alloy low-pressure turbine casing profile ring forgings[J]. Forging & Stamping Technology, 2021,46(7):27-33.

[2]华林，黄兴高，朱春东.环件轧制理论和技术[M].北京：机械工业出版社，2001.

Hua L, Huang X G, Zhu C D. Theory and Technology of Ring Rolling[M].Beijing: China Machine Press, 2001.

[3]杨文兵，姜海峰.基于DEFORM环件轧制塑性成形过程数字仿真[J].华中科技大学学报:城市科学版，2006,23（2）：56-58.

Yang W B, Jiang H F. Numerical simulate of ring rolling deforming process based on DEFORM[J].Journal of Huazhong University of Science and Technology:Urban Science Edition，2006,23（2）：56-58.

[4]王丹，刘智，王建国，等.GH4738高温合金异形环件组织与性能研究[J].锻压技术,2020,45(5):128-132.

Wang D, Liu Z, Wang J G, et al. Study on microstructure and properties of shaped ring parts for super alloy GH4738[J]. Forging & Stamping Technology, 2020,45(5):128-132.

[5]茹松楠，温学军，于庆增，等.TBM滚刀刀圈装配最优过盈量研究[J].建筑机械化,2021,42(2):20-23.

Ru S N, Wen X J, Yu Q Z, et al. Simulation calculation of the optimum interference of TBM cutter ring assembly[J]. Construction Mechanization,2021,42(2):20-23.

[6]赵家立. 模锻工艺下的新型TBM盘形滚刀刀圈的设计研究[D].长春：吉林大学,2017.

Zhao J L. Research on the Design of the TBM′s New Type Disccutterring Under Die Forging [D]. Changchun：Jilin University,2017.

[7]李茂军, 刘光磊, 蒋文辉, 等. 深冷+固溶+时效复合处理对A356合金微观组织和力学性能的影响[J].稀有金属,2020,44(1):100-106.

Li M J, Liu G L, Jiang W H, et al. Effect of cryogenic+solid solution+ageing composite treatment on microstructure and mechanical properties of A356 alloy[J]. Chinese Journal of Rare Metals.2020,44(1):100-106.

[8]张小云，夏婧怡，仝磊，等.TBM盘形滚刀刀圈轧制成形数值模拟和试验研究[J].塑性工程学报,2018,25(4):53-58.

Zhang X Y, Xia J Y, Tong L, et al. Numerical simulation and experimental study on rolling forming of TBM disc cutter ring[J].Journal of Plasticity Engineering,2018,25(4):53-58.

[9]王江伟. TBM盘形滚刀刀圈的锻压成形工艺研究[D].北京：华北电力大学，2014.

Wang J W. Study on the Forging Process of TBM′s Disc Cutter Ring [D].Beijing: North China Electric Power University,2014.

[10]王辉平. 盘形滚刀刀圈轧制数值模拟研究[J].隧道建设,2017,37(11):1483-1487.

Wang H P. Study on numerical simulation of rolling of disc cutter ring[J].Tunnel Construction,2017,37(11):1483-1487.

[11]李旭，王强，牛文娟，等. 热处理对冷喷涂Al-Ni沉积体组织和力学性能的影响[J].稀有金属,2020,44(11):1153-1162.

Li X，Wang Q，Niu W J, et al. Microstructure and mechanical properties of Al-Ni deposits with cold spraying by heat treatment[J]. Chinese Journal of Rare Metals,2020,44(11):1153-1162.

[12]魏辉，兰箭.铝合金异形截面大型环件胀形工艺及优化[J].锻压技术,2020,45(8):94-98，105.

Wei H, Lan J. Bulging technology and optimization on large ring with shaped section of aluminum alloy[J]. Forging & Stamping Technology, 2020,45(8):94-98，105.

[13]夏毅敏，丛国强，陈雷，等.成形工艺对刀圈组织和性能的影响[J].热加工工艺,2017,46(1):120-122.

Xia Y M, Cong G Q, Chen L, et al. Effect of forming process on microstructure and properties of cutter ring[J]. Hot Working Technology,2017,46(1):120-122.

[14]赵正阳. 高品质TBM用盘形滚刀刀圈研制[D].秦皇岛：燕山大学,2016.

Zhao Z Y. Development of High-quality Disc Cutter Rings Used in TBM[D]. Qinhuangdao：Yanshan University,2016.

[15]郝用兴，张红艺，王超峰，等.基于ABAQUS的导向辊运动优化控制[J].河南科技,2017，(1):64-66.

Hao Y X, Zhang H Y, Wang C F, et al. The optimal control of the guide roller motion based on ABAQUS[J]. Henan Science and Technology,2017，(1):64-66.

[16]王梦寒，汪丰林，王爽，等.大型环件径轴向轧制有限元模拟中导向辊运动控制[J].热加工工艺,2010,39(21):89-91.

Wang M H, Wang F L, Wang S, et al. Kinematic control of large ring guide rollers in radial-axial rolling based on FEM simulation [J]. Hot Working Technology,2010,39(21):89-91.

Service：

【This site has not yet opened Download Service】【Add Favorite】