Transactions of Materials and Heat Treatment

Title：Influencing factors on simulation accuracy of sheet metal incremental forming process

Authors： Du Guwei1 Wang Hua1 Lyu Zigui2 Huo Zhixiang2

Unit： 1. College of Mechanical and Power Engineering Nanjing Tech University 2. Jiangsu Jicui Intelligent Technology Research Institute Co. Ltd.

KeyWords： single point incremental forming 1060 aluminum sheet orthogonal experiment simulation accuracy notability analysis

ClassificationCode：TG386

year,vol(issue):pagenumber：2022,47(12):68-74

Abstract：

The waste of processing experiment materials and energy can be avoided by simulating the processing process and predicting the actual processing results through finite element simulation, and the accuracy of finite element simulation is the premise to ensure this work. Therefore, for the single point incremental forming method of metal sheet, the 1060 aluminum sheet was choosed to design the orthogonal experiment, and each group of parameters was processed by experiment. Then, the finite element simulation was carried out by Abaqus, and the simulation results were compared with the experimental results. Furthermore, the influences of forming angle, forming depth, layer feeding amount and initial sheet thickness on the simulation accuracy were analyzed in detail, including depth error, sidewall angle error and sidewall thickness error. The results show that the initial sheet thickness has the most significant influence on the errors between the simulation and experimental results. The order of influence of various factors on the depth error is initial sheet thickness>layer feeding amount>forming angle>forming depth, and the order of influence on the sidewall angle error and the sidewall thickness error is initial sheet thickness>forming angle>forming depth>layer feeding amount.

Funds：

江苏省重点研发计划项目（BE2019007-3）

杜顾伟（1996-），男，硕士研究生 E-mail：dgw961214@163.com 通信作者：王华（1978-），男，博士，教授 E-mail：wanghua@njtech.edu.cn

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