锻压技术

基于全量理论的反向模拟法在汽车翼子板冲压中的应用

英文标题：Application of inverse analysis method in automobile fender stamping process based on plastic total strain theory

作者：唐炳涛鹿晓阳谢晖

单位：山东大学湖南大学

分类号：TG386

出版年,卷(期):页码：2011,36(5):27-32

摘要：

以基于全量理论的反向模拟法为仿真工具，将变形前后所有单元厚度相对变化之和作为衡量成形零件的变形均匀性的标准，以单位长度拉延筋阻力为优化设计变量，采用敏度分析法，对拉延筋阻力的布置进行优化。利用推导的敏度信息，结合反向模拟法计算的应力应变信息，采用非线性规划优化算法FSQP，更新设计变量，实现目标函数最小化，直至迭代平衡，输出优化结果。Numisheet'2002某汽车翼子板的计算实例中，通过优化结果与基于增量理论的Dynaform软件计算结果比较，证明了采用反向模拟法与灵敏度分析法相耦合的方法进行拉延筋设计的高效性。

Inverse analysis method was used as simulation tool based on deformation theory of plasticity. The objective function was expressed by the sum of thickness variation of each element before and after deformation. The intensities of the drawbead restraining forces were taken as design variables. Sensitivity analysis was implemented to optimize the distribution of drawbead restraining forces. These sensitivity information and the resulting strains and stresses distribution by inverse analysis method were given to the non\|linear constrained optimization algorithm FSQP, which updated the design variables in order to minimize the objective function. The optimized results were output until the iterations convergence. Numisheet'2002 drawing benchmark of a vehicle fender demonstrates that this strategy can quickly obtain the optimized process parameters, which is verified by incremental theory based on software Dynaform.

基金项目：

参考文献：

[1]Tekkaya A E. State-of-the-art of simulationof sheet metal forming[J]. Journal of Mateirals Processing Technology,2000, 103(1): 14-22.

[2]黄玉萍, 王波, 邓兆虎，等. 遗传算法结合神经网络实现拉延筋优化设计[J]. 锻压技术, 2007, 32(5): 138-141.

[3]张士宏, 程幸叶, 唐杰. 汽车覆盖件成形拉延筋的有限元模拟与优化[J]. 锻压技术, 2008, 33(6): 140-143.

[4]唐炳涛, 赵震, 陈军，等. 改进的一步模拟法及其在板料成形分析中的应用[J]. 上海交通大学学报, 2005, 39 (11): 1763-1766.

[5]兰箭, 董湘怀, 李志刚. 有限元逆算法与板料成形工艺的评价[J]. 中国机械工程, 2002, 13(10): 826-829.

[6]Guo Y Q, Batoz J L，Naceur H. Recent developments on the analysis and optimum design of sheet metal forming parts using a simplified inverse approach [J]. Computers and Structures, 2000, 78(13): 133-148.

[7]Barlet O. Contribution à l'optimisation de forme de pièces embouties pour l'industrie de l'automobile[D].PhD Thesis (in French), Compiègne, France, 1998.

[8] Keeler S P, Brazier W G.Relationship between Laboratory Material Characterization and Press Shop Formability[M]. New York:In Proc. of Micoralloying ,1977.

[9]唐炳涛, 王兆清, 鹿晓阳. 一种快速有效的板料成形拉延筋优化设计方法[J]. 塑性工程学报, 2008, 15(5): 155-159.

[10]易国锋, 柳玉起, 李明林. 基于有限元逆算法的板料成形模拟拉延筋的灵敏度优化[J]. 中国机械工程, 2007, 18(1): 87-90.

[11]Tang B T, Zhao Z, Hagenah H, et al. Energy based algorithms to solve initial solution in one-step finite element method of sheet metal stamping[J]. Computer Methods in Applied Mechanics and Engineering, 2007, 196(1720): 2187-2196.

服务与反馈：

【文章下载】【加入收藏】