锻压技术

高速冲压自动化线生产切换研究

英文标题：Research on production switching of high-speed automatic stamping line

作者：罗龙飞张甜甜马国礼崔礼春

分类号：TH181.5

出版年,卷(期):页码：2014,39(2):102-108

摘要：

全面系统地研究了高速冲压自动化线的生产切换及其相比传统冲压线的优势，包含自动换模、自动更换端拾器、板料切换、设备参数切换等生产切换的全部模块。通过对新技术、新设备的分析，阐述了高速线生产切换的技术保证、设备保证以及重点注意事项，总结了各模块切换步骤及注意事项。经过现场验证优化，高速线生产切换总时间控制在6 min内，较传统冲压线缩短2~3倍。自动换模是耗时最长、步骤最复杂、影响因素最多的切换模块，其作为最短板影响着高速线生产切换的最终效率。

The production switching of high-speed automatic stamping line and its advantages compared with traditional stamping line were studied comprehensively and systematically, including all the sections of production switching, such as automatic die change, automatic tooling change, sheet switching and equipment parameters switching etc. Depending on the analysis of new technology and equipment, the technology and equipment assurances, crucial precautions of production switching of high-speed stamping line were elaborated, and the procedure and attention of each section were summarized. Then relying on verification and optimization at practice, the total time of production switching of high-speed stamping line is controlled within 6 min which is two or three times shorter than the time of traditional stamping line. Automatic die change section which is provided with the longest wasting time, the most complex procedure and the most influences affects the final efficiency of production switching of high-speed stamping line as the shortest board.

基金项目：

国家科技重大专项“高档数控机床与基础制造装备”（2010ZX04004-112-4）

罗龙飞（1988-），男，学士，工程师

参考文献：

［1］彭国庆，陈柏金. 基于气动机械手的自动化冲压生产线的设计[J]. 锻压技术，2012，37（3）：85-88.Peng Guoqing, Chen Bojin. Design of automatic stamping production line based on pneumatic manipulator[J]. Forging & Stamping Technology, 2012，37(3):85-88.
［2］王洪广，张丽丽，王胜利. 快速换模技术在大中型客车行业冲压加工中的应用[J]. 装备制造技术，2009，（4）：139-141.Wang Hongguang, Zhang Lili, Wang Shengli. Application of high-speed die change technology in stamping production of large and medium-sized passenger car industry[J]. Equipment Manufacturing Technology, 2009，(4):139-141.
［3］齐乐军. 提高冲压设备生产效率的利器冲压机床快速换模系统[J]. 锻造与冲压，2005，（12）：44-45.Qi Lejun. High-speed die change system which is a sharp weapon to improve production efficiency of stamping equipment[J]. Forging & Metalforming, 2005，(12):44-45.
［4］肖洪波，梁士红. 氮气弹簧在磁轭落料拉深模中的应用[J]. 锻压技术，2013，38（2）：109-111.Xiao Hongbo, Liang Shihong. Application of nitrogen spring in magnetic yoke blanking drawing die[J]. Forging & Stamping Technology, 2013，38(2):109-111.
［5］王玉峰，施雄飞，田前程. 冲压模氮气弹簧选用原则[J]. 模具制造，2012，（12）：35-38.Wang Yufeng, Shi Xiongfei, Tian Qiancheng. Selection principle of the nitrogen gas spring for the stamping die[J]. Die & Mould Manufacture, 2012，(12):35-38.
［6］朱承华，雷党辉，薛盛智. 全自动模具更换系统在大型冲压线上的应用[J]. 制造技术与机床，2010，（3）：151-153.Zhu Chenghua, Lei Danghui, Xue Shengzhi. Application of the fully automatic die-changing system in press automation production lines[J]. Manufacturing Technology & Machine Tool, 2010，(3):151-153.
［7］叶永伟，王晓恩，林海，等. 冲压设备快速换模技术研究[J]. 机械制造，2010，48（5）：70-73.Ye Yongwei, Wang Xiaoen, Lin Hai, et al. Research about high-speed die change technology of stamping equipment[J]. Machinery, 2010，48(5):70-73.
［8］刘玉东. 冲压自动化线换模提速的研讨与实施[J]. 锻造与冲压，2012，（4）：16-20.Liu Yudong. Discussion and implementation about die change acceleration of automatic stamping line[J]. Forging & Metalforming, 2012，(4):16-20.
［9］张俊，郑敏，方孝安，等. 冲压自动线上的端拾器[J]. 汽车制造业，2011，（2）：58-60.Zhang Jun, Zheng Min, Fang Xiaoan, et al. Tooling of automatic stamping line[J]. Automobile Industry, 2011，(2):58-60.
［10］张魏魏. 如何提高冲压生产线自动换模的可靠性和速度[J]. 锻造与冲压，2011，（7）：22-28.Zhang Weiwei. How to improve the reliability and speed of automatic die change of stamping line[J]. Forging & Metalforming, 2011，(7):22-28.
［11］邵慧强，吕志明. 缩短换模时间提高冲压生产效率的探讨[J]. 上海汽车，2007，（9）：39-41.Shao Huiqiang, Lv Zhiming. Discussion about shortening the time of die change to improve stamping production efficiency[J]. Shanghai Auto, 2007，(9):39-41.
［12］和瑞林，刘吉辉，苗金钟. 机器人冲压自动化生产线的构成及技术特点[J]. 金属加工，2012，（5）：10-13.He Ruilin, Liu Jihui, Miao Jinzhong. Structure and technology character of robot automation stamping production line[J]. Machinist Metal Forming, 2012，(5):10-13.
［13］李振奎，刘昌民. 冲压自动化技术的应用与改进[J]. 锻造与冲压，2012，（16）：41-47.Li Zhenkui, Liu Changmin. Application and improvement of stamping automation technology[J]. Forging & Metalforming, 2012，(16):41-47.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】