锻压技术

H13钢喷射成形热锻模坯组织分析

英文标题：Analysis on microstructure of hot forging billet H13 in the spray forming

作者：刘建永1 2 杨伟1 陶长城3

关键词：H13钢喷射成形热锻模组织分析

分类号：

出版年,卷(期):页码：2015,40(7):146-150

摘要：

对喷射成形H13热锻模沉积坯进行了金相分析、SEM组织形貌观察和能谱分析、硬度宏观分布测试。结果表明：喷射沉积H13钢的凝固晶粒为细小等轴晶，晶粒大小分布不均匀；喷射态的微观组织主要由贝氏体、马氏体、残留奥氏体组成，并有少量碳化物及夹杂物；喷射沉积坯的宏观组织存在明显层状特征，层与层之间存在不同程度的孔隙，沉积坯的底部及顶部区域的孔隙率高；孔隙率高、组织不均匀是沉积坯硬度分布不均的原因；造成沉积坯组织不均匀的原因是金属液流温度和速度在整个喷射过程不均匀。

Metallographic, SEM and EDS analysis and HRC hardness test were implemented on deposition billet of hot forging die H13 in the spay forming. The results show that the solidification grain in the spay-formed H13 is fine equiaxed crystal with nonuniform distribution. The spray-formed microstructures are composed of bainite, martensite, retained austenite, and a small amount of carbide and impurites. The macrostructure of the spay-formed deposition billet is of lamellar characteristic distinctly. The porosity is different between layers, and higher porosity is found at both the bottom and the top of deposition billet. The reasons of nonuniform distribution of deposition billet hardness are high porosity and nonuniform microstructure. The nonuniform microstructure of deposition billet should attribute to the uneven of temperature and the speed of the metal stream during the whole spray process.

基金项目：

湖北省教育厅青年基金（Q20131804）；湖北省现代汽车零部件技术重点实验室开放基金（2012-01）；湖北汽车工业学院博士基金（BK201206）

刘建永（1978-），男，博士研究生

参考文献：

[1]刘宏伟, 张龙, 王建江, 等, 喷射成形工艺与理论研究进展[J].兵器材料科学与工程, 2007,（3）： 63-67.

Liu H W,Zhang L,Wang J J,et al, Research prosress in technique and theory of spray forming technology [J].Ordnance Material Science and Engineering, 2007,（3）： 63-67.

[2]虞跃生, 袁福安，柳桂林，等, 喷射沉积技术在快速精密热锻模具上的应用研究[J].铸造工程, 2010, 34(1)：11-15.

Yu Y S, Yuan F A, Liu G L, et al.Application research of spray deposition in rapid precision hot die tooling[J]. Foundry Engineering,2010, 34(1)：11-15.

[3]梁姹, 章争荣, 孙友松, 等, 气门热锻模具应变疲劳寿命分析[J].锻压技术, 2015, 40（3）：78-83.

Liang C, Zhang Z R,Sun Y S,et al.Strain fatigue life analysis of hot-forging die for air valves[J]. Forging ＆ Stamping Technology, 2015, 40（3）：78-83.

[4]张金祥, 卢林, 王和斌, 等, 喷射成形H13钢的微观组织及形成特点[J].材料导报, 2014, （6)：17-20.

Zhang J X, Lu L, Wang H B, et al.Microstructure and forming characteristics of spray formed H13 steel[J].Materials Review, 2014, （6)：17-20.

[5]黄进峰, 蔡玉丽, 于一鹏, 等, 喷射沉积H13钢的组织和硬度[J]. 北京科技大学学报, 2011, 33(1)：28-32.

Huang J F, Cai Y L, Yu Y P, et al.Microstructure and hardness of spray-formed H13 steel[J]. Journal of University of Sicence and Technology Bejing, 2011, 33(1), 28-32.

[6]张金祥, 黄进峰, 王和斌, 等, 喷射成形H13钢的组织与力学性能[J]. 金属学报, 2014, （7)：787-794.

Zhang J X, Huang J F, Wang H B,et al. Microstructures and mechanical properties of spray formed H13 tool steel[J]. Acta Metallurgica Sinica, 2014, （7)：787-794.

[7]黄晓艳, 翁柠, 陈锋, 金属材料常用力学性能的规范表达[J]. 金属热处理, 2013,38 （8）：140-143.

Huang X Y，Weng N，Chen F. Normal expression of metallic materials common mechanical properties[J]. Heat Treatment of Metals, 2013, 38（8）：140-143.

[8]Yang Y, Hannula S, Soundness of spray formed disc shape tools of hot-work steels [J], Materials Science and Engineering A, 2004, 383(1)：39-44.

[9]Cai W, Lavernia E.Modeling of porosity during spray forming: Part I. Effects of processing parameters[J]. Metallurgical and Materials Transactions B, 1998, 29(5)：1085-1096.

[10]Cai W, Lavernia E. Modeling of porosity during spray forming: Part II. Effects of atomization gas chemistry and alloy compositions[J]. Metallurgical and Materials Transactions B, 1998, 29(5):1097-1106.

[11]Lee Z, Hu H, Lavernia E,et al.The mechanism of porous column formation during spray forming[J]. Metallurgical and Materials Transactions A, 1999, 30(6)：1679-1682.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】