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3D打印机电机定子零件叠加塑性成形级进模设计
英文标题:Design of progressive dies with superposition plastic forming for 3D printer motor stator cores
作者:柴建国 
单位:常州机电职业技术学院 
关键词:3D打印机 定子零件 叠加塑性成形 级进模 
分类号:TG386
出版年,卷(期):页码:2015,40(12):102-104
摘要:

通过对3D打印机电机定子零件的结构特点和冲压工艺特性进行分析,介绍了采用多工位级进模冲压定子零件的塑性叠加原理、排样设计和特殊结构装置特点:(1)定子零件叠加塑性成形点采用圆形形状;(2)排样方案包括:冲导正孔、8个小孔及第1次预冲孔,冲槽形,冲塑性成形铆接点计量孔,第2次冲内孔最终尺寸,冲定子齿形和塑性成形铆接点孔,空步,定子落料和叠加塑性成形等7个工序;(3)定子零件叠加塑性成形产品厚度控制结构、多对导正销进行精确定位结构、失误检测结构。实验结果表明,在多工位级进模上冲压定子零件塑性成形技术的叠加结构,与采用普通模具单工序冲压相比,缩短了定子零件生产时间,减小了劳动强度,保证了产品精度,满足大批量生产需要。

Based on the analysis of the structure characteristics and the characteristics of the stamping process for 3D printer motor stator part, the plastic superposition principle, nesting design and special structure device of the stator parts formed by the multi-position progressive die were described. Main contents are:(1) the superposition plastic forming point of the stator part is designed as circular shape; (2) the layout scheme has seven steps, including punching guide pin and eight small holes and pre-punching the inner hole for the first time, punching groove shaped, punching plastic forming measurement pore with rivet contact, punching the ultimate size hole for the second time, punching tooth profile and plastic forming rivet hole, idle station, stator blanking and the superposition plastic forming;(3) the thickness-control structure of the superposition plastic forming products of the stator parts, the precise positioning structure of many pairs of guide pin, and the structure of the fault detection. The experimental results show that comparing with the original single step stamping technology, the time of the stator parts production is shortened, the labor intensity is reduced, the product accuracy is ensured and the requirements of mass products are met when the stator parts are stampted by the superposition plastic forming structure with the multi position progressive die.

基金项目:
常州市模具设计与制造科技服务中心建设项目(CF20120005);常州机电职业技术学院科研基金項目(2015-yj-zxpy -01)
作者简介:
柴建国(1959-),男,学士,副教授
参考文献:


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