锻压技术

铁路货车中型锻件自动化生产线的设计与应用

英文标题：Design and application on automation production line of medium forging workpiece for railway truck

作者：凌艳路孙国强蒋鹏

关键词：铁路货车锻件锻造自动化生产线

分类号：TG316

出版年,卷(期):页码：2016,41(5):151-154

摘要：

介绍了一条生产铁路货车中型锻件的自动化锻造生产线的工艺分析、设备选择和平面布置。生产线中制坯采用北京机电研究所生产的680型辊锻机，加热设备采用中频感应加热设备，锻造设备采用俄罗斯产的6300 t热模锻压力机，物料传输采用德国库卡机器人。该生产线以高度自动化的理念来完成锻件的制造，从而获得了高品质铁路货车中型锻件和高效的生产率，达到了作业环境改善的目的。同时，在该生产线中还实现了计算机网络化管理、远程故障诊断和维护及生产过程的智能化制造。

It was introduced that the technology analysis, equipments selection and layout of a forging automation line for producing medium forging workpiece of the railway truck. In the production line, the billet was made by 680 type forging roll machine from BRIMET, and the medium frequency induction heating machine was used to heat the billet with 6300 t hot die forging press made in Russian applied to forge workpiece, and then materials were transported by kuka-robotics. This highly-automated production line produces medium forging workpiece with good quality and high productivity, and improves the working conditions at the same time. Meanwhile, the computer network management, remote fault diagnosis and maintenance, and the intelligent manufacturing were realized in this production line.

基金项目：

中国中车股份融资项目

凌艳路（1960-），男，大专，高级工程师

参考文献：

［1］王素艳.机器人在汽车曲轴锻造生产线上的应用研究[J].自动化技术与应用，2015，34（2）：79-81.Wang S Y. Robot application research on automotive crankshaft forging production line[J]. Techniques of Automation and Applications, 2015，34（2）：79-81.
［2］孙勇,苏畅,杨晓津.基于现场总线的锻造自动化生产线控制系统[J].锻造与冲压，2013，（21）：34-40.Sun Y，Su C，Yang X J. The forging automatic production line control system based on field bus[J]. Forging & Metalforming，2013，（21）：34-40.
［3］韦韡，蒋鹏，曹飞, 等.自动辊锻过程中坯料与机械手运动的同步性[J]. 塑性工程学报，2012, 19(1):11-15.Wei H, Jiang P, Cao F, et al. Synchronization of the movement between blank and manipulator in automatic roll forging [J]. Journal of Plasticity Engineering, 2012, 19(1):11-15.
［4］蒋鹏，孙勇.锻造自动化技术应用进展及改造建议 [J]. 金属加工:热加工, 2014,(21):5-7.Jiang P, Sun Y. Advances in technology and automation applications forging suggestions for reform [J]. Machinist Metal Forming, 2014, (21):5-7.

服务与反馈：

【文章下载】【加入收藏】