锻压技术

汽车轻量化用铝合金拼焊板的研究进展

英文标题：Research progress of aluminum tailored welded blanks in automotive lightweight

作者：伍杰毛祖莉任芝兰

单位：湖南工学院

关键词：汽车轻量化铝合金拼焊板焊接方法成形性能

分类号：TG386

出版年,卷(期):页码：2016,41(9):1-6

摘要：

基于节约能源和减少废气排放的需要，汽车轻量化已经成为世界汽车发展的主流。各种轻量化的技术和方法

逐渐发展起来，材料轻量化和结构轻量化是汽车轻量化技术中的两个重要方面。材料轻量化即指使用铝、镁

合金等密度更小的材料代替传统的钢铁材料达到减重的目的；而结构轻量化则是采用一些满足使用性能的新

结构来实现减重。以铝合金为母材的拼焊板，能够同时满足材料轻量化和结构轻量化的要求，是拼焊板技术

未来的发展方向。从焊接方法、成形性能研究、应用的主要障碍、以及未来的发展趋势等方面综述了汽车轻

量化用铝合金拼焊板的研究进展。

Automotive lightweight has become the mainstream of development in world vehicle with the

consideration of energy saving and emission reducing. Many technologies and methods are

developed to meet the demand of lightweight, and therefore lightweight materials and

lightweight construction are two important aspects of lightweight technology. Lightweight

materials demand the utilizing of material with low density, such as magnesium and aluminum

alloy, while adopting new structure is an important way of the lightweight construction.

Aluminum alloy tailor welded blank can meet the requirements of lightweight construction and

lightweight material, and it is the future development direction of tailor welded blank

technology. The research progress of aluminum tailor welded blank is summarized from aspects

of the welding method, formability, obstacles of application and the future trend, etc.

基金项目：

湖南省自然科学基金项目资助(2015JJ6029)；湖南省教育厅优秀青年基金项目(15B059)；湖南省教育厅项目(11C0363)；衡阳市科技支撑计划项目(2015KG65)

伍杰（1982-）, 男, 博士, 讲师

参考文献：

［1］范子杰, 桂良进, 苏瑞意. 汽车轻量化技术的研究与进展[J]. 汽车安全与节能学报, 2014,5(1): 1-16.

Fan Z J, Gui L J, Su R Y. Research and development of automotive lightweight technology[J]. Journal of Automotive Safety and Energy, 2014, 5(1): 1-16.

［2］ Merklein M, Johannes M, Lechner M, et al. A review on tailored blanks—Production, applications and evaluation [J]. Journal of Materials Processing Technology, 2014, 214(2): 151-164.

［3］ Hovanski Y. High Speed Joining of Dissimilar Alloy Aluminum Tailor Welded Blanks [R]. Richland: Pacific Northwest National Laboratory,2013.

［4］姜银方, 杨继昌, 陈炜, 等. 铝合金拼焊板技术研究进展 [J]. 农业机械学报, 2004, 35(2): 163-167.

Jiang Y F, Yang J C, Chen W, et al. Development and trend of Aluminum tailor welded blanks technology[J]. Transactions of the Chinese Society for Agricultural Machinery, 2004, 35(2): 163-167.

［5］ Kinsey B L. Tailor Welded Blanks for The Automotive Industry. In Tailor Welded Blanks for Advanced Manufacturing [M]. London:Woodhead Publishing, 2011.

［6］ Koklu U. Investigation into the formability of Al-1050 tailor-welded blanks with antilock braking system [J]. International Journal of Advanced Manufacturing Technology, 2013, 66(1-4): 221-229.

［7］ Tanaka T, Hirata T, Shinomiya N, et al. Analysis of material flow in the sheet forming of friction-stir welds on alloys of mild steel and aluminum [J]. Journal of Materials Processing Technology, 2015, 226: 115-124.

［8］ Zadpoor A A, Sinke J, Benedictus R. Finite element modeling of transition zone in friction stir welded tailor-made blanks [J]. AIP Conference Proceedings, 2007, 908(1): 1457-1462.

［9］ Gnibl T, Merklein M. Characterization of mechanical properties in processed friction stir welded high-strength aluminum alloy blanks [J]. Procedia Engineering, 2014, 81: 2098-2103.

［10］Kesharwani R K, Panda S K, Pal S K. Experimental Investigations on formability of aluminum tailor friction stir welded blanks in deep drawing process[J]. Journal of Materials Engineering and Performance, 2015, 24(2): 1038-1049.

［11］Parente M, Safdarian R, Santos A D, et al. A study on the formability of aluminum tailor welded blanks produced by friction stir welding [J]. The International Journal of Advanced Manufacturing Technology, 2015, 83(9): 1-13.

［12］Enz J, Riekehr S, Ventzke V, et al. Laser welding of high-strength aluminium alloys for the sheet metal forming process[J]. Procedia CIRP, 2014, 18: 203-208.

［13］Stasik M C, Wagoner R H. Forming of Tailor-Welded Aluminum Blanks. In Aluminum and Magnesium for Automotive Applications [M]. Warrendale: The Minerals, Metals & Materials Society, 1996.

［14］宋燕利, 华林. 车身覆盖件拼焊板冲压成形技术的研究现状及发展趋势 [J]. 中国机械工程, 2011, 22(1): 111-118.

Song Y L, Hua L. Current research status and trends of tailor welded blanks applied in auto-body stamping[J]. China Mechanical Engineering, 2011, 22(1): 111-118.

［15］Buste A, Lalbin X, Worswick M J, et al. Prediction of strain distribution in aluminum tailor welded blanks for different welding techniques [J]. Canadian Metallurgical Quarterly, 2000, 39(4): 493-501.

［16］Singar O, Merklein H M. Study on formability characteristics of the weld seam of aluminum steel tailored hybrid blanks [J]. Key Engineering Materials, 2013, 549: 302-310.

［17］Moulton J A, Weckman D C. Double-sided arc welding of AA5182-O aluminum sheet for tailor welded blank applications [J]. Welding Journal, 2010, 89(1): 11-23.

［18］Hovanski Y, Upadhyay P, Carsley J, et al. High-speed friction-stir welding to enable aluminum tailor-welded blanks [J]. Jom, 2015, 67(5): 1045-1053.

［19］Zadpoor A A, Sinke J, Benedictus R. Finite element modeling and failure prediction of friction stir welded blanks [J]. Materials & Design, 2009, 30(5): 1423-1434.

［20］Babu N B K, Davidson M J, Rao A N, et al. Effect of differential heat treatment on the formability of aluminium tailor welded blanks [J]. Materials & Design, 2014, 55: 35-42.

［21］李云涛, 张文俊, 杨立军, 等. 铝合金薄板激光拼焊工艺及其杯突成形性能 [J]. 焊接学报, 2012, 33(4): 81-84,117.

Li Y T, Zhang W J, Yang L J, et al. Laser welding process and erichsen formability of aluminum blanks[J]. Transactions of the China Welding Institution, 2012, 33(4): 81-84,117.

［22］甘勇, 王瀚超, 郭颖颖, 等. 焊缝形式对拼焊板冲压性能的影响研究 [J]. 锻压技术, 2014, 39(10): 32-37.

Gan Y, Wang H C, Guo Y Y, et al. Research on the influence of weld-line shapes on TWBs forming properties[J]. Forging & Stamping Technology, 2014, 39(10): 32-37.

［23］Chan S M, Chan L C, Lee T C. Tailor-welded blanks of different thickness ratios effects on forming limit diagrams [J]. Journal of Materials Processing Technology, 2003, 132(1-3): 95-101.

［24］Babu K V, Narayanan R G, Kumar G S. An expert system for predicting the deep drawing behavior of tailor welded blanks [J]. Expert Systems with Applications, 2010, 37(12): 7802-7812.

［25］Babu K V, Narayanan R G,Kumar G S. An expert system based on artificial neural network for predicting the tensile behavior of tailor welded blanks [J]. Expert Systems with Applications, 2009, 36(7): 683-695.

［26］Abdullah K, Wild P M, Jeswiet J J, et al. Tensile testing for weld deformation properties in similar gage tailor welded blanks using the rule of mixtures [J]. Journal of Materials Processing Technology, 2001, 112(1): 91-97.

［27］Rojek J, Hyrcza-Michalska M, Bokota A, et al. Determination of mechanical properties of the weld zone in tailor-welded blanks [J]. Archives of Civil and Mechanical Engineering, 2012, 12(2): 156-162.

［28］Scintilla L D, Tricarico L, Brandizzi M, et al. Nd:YAG laser weldability and mechanical properties of AZ31 magnesium alloy butt joints [J]. Journal of Materials Processing Technology, 2010, 210(15): 2206-2214.

［29］Song Y, Hua L. Influence of inhomogeneous constitutive properties of weld materials on formability of tailor welded blanks [J]. Materials Science and Engineering: A, 2012, 552: 222-229.

［30］Shakeri H R, Buste A, Worswick M J, et al. Study of damage initiation and fracture in aluminum tailor welded blanks made via different welding techniques [J]. Journal of Light Metals, 2002, 2(2): 95-110.

［31］Miles M P, Nelson T W, Decker B J. Formability and strength of friction-stir-welded aluminum sheets [J]. Metallurgical and Materials Transactions A, 2004, 35(11): 3461-3468.

［32］Sato Y S, Sugiura Y, Shoji Y, et al. Post-weld formability of friction stir welded Al alloy 5052 [J]. Materials Science and Engineering: A, 2004, 369(1-2): 138-143.

［33］Kinsey B, Krishnan N, Cao J. A methodology to reduce and quantify wrinkling in tailor welded blank forming [J]. International Journal of Materials and Product Technology, 2004, 21(1): 154-168.

［34］Abbasi M, Ketabchi M, Labudde T, et al. New attempt to wrinkling behavior analysis of tailor welded blanks during the deep drawing process [J]. Materials & Design, 2012, 40: 407-414.

［35］Zadpoor A A, Sinke J, Benedictus R. Springback behavior of friction stir welded tailor-made blanks [A]. Proceedings of International Deep Drawing Research Group Conference (IDDRG 2007)[C]. Gyor, Hungary, 2007.

［36］Tavares S M O, dos Santos J F, de Castro P M S T. Friction stir welded joints of Al-Li alloys for aeronautical applications: Butt-joints and tailor welded blanks [J]. Theoretical and Applied Fracture Mechanics, 2013, 65: 8-13.

［37］Bergmann J P, Schuerer R, Ritter K. Friction stir welding of tailored blanks of aluminum and magnesium alloys [J]. Key Engineering Materials, 2013, 549: 492-499.

服务与反馈：

【文章下载】【加入收藏】