网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
数控渐进正/反向复合成形中成形顺序对成形质量的影响
英文标题:Influence of forming sequence on forming quality in positive and negative compound CNC incremental forming
作者:    张新迪  姜在宽  白金兰 
单位:沈阳航空航天大学 庆南大学 
关键词:板材成形 数控渐进成形 成形顺序 成形质量 复杂板金件 轮廓偏差 
分类号:TG335.5
出版年,卷(期):页码:2016,41(9):46-51
摘要:

 对于数控渐进成形中装夹面上下两侧都具有形体特征的复杂钣金件,仅利用单一的数控渐进反向成形或正向

 成形无法完成其成形。针对此问题,提出了一种基于正向成形与反向成形相结合的数控渐进复合成形方法,
 
并给出了3种复合成形策略即正向成形与反向成形的3种成形顺序:反向-正向成形、正向-反向成形、正向/
 
反向并行成形。同时利用数值模拟和实际成形实验对比分析了上述3种成形顺序对成形质量的影响。研究结
 
果表明,采用正向-反向成形和正向/反向并行成形的成形效果优于反向-正向成形;在3种复合成形方式中,
 
采用正向-反向成形的成形质量与成形效率最高。

 In the CNC incremental forming, the complex sheet parts with features on both two sides of the 

 clamping surface cannot be formed only by the positive forming or negative forming. A compound 
 
forming method based on combination of positive forming and negative forming was proposed, and 
 
three kinds of compound incremental forming sequences such as negative-positive forming, 
 
positive-negative forming and positive and negative parallel forming were given. 
 
Simultaneously, the influence of the above three forming sequences on the forming quality was 
 
contrastively analyzed by numerical simulation and forming experiment. The research results 
 
show that the forming effects of positive-negative forming and positive and negative parallel 
 
forming are better than that of the negative-positive forming, and the forming quality and 
 
forming efficiency of positive-negative forming are the best among those forming methods.
 
基金项目:
国家自然科学基金资助项目(51175351);辽宁省自然科学基金资助项目(2014024011)
作者简介:
朱 虎(1964-),男,博士,教授
参考文献:

 
[1]   肖旭东, 王永军,张纪春,等. 金属板料点压渐进成形实验与模拟研究[J]. 机械工程学报,  2013, 49(16): 107-113.


 Xiao X D, Wang Y J, Zhang J C,et al. Experiment and simulation on sheet metal incrementally pressing forming[J]. Journal of Mechanical Engineering, 2013, 49(16): 107-113. 


[2]   Lu B, Chen J, Ou H, et al. Feature-based tool path generation approach for incremental  sheet forming process [J]. Journal Materials Processing Technology, 2013, 213(7): 1221-1233. 


[3]   朱虎, 杨晓光. 五轴数控渐进成形干涉检查与修正研究[J]. 机械工程学报, 2014, 50(7): 168-175. 

Zhu H, Yang X G. A study on the interference detection and correction in 5-axis CNC incremental forming[J]. Journal of Mechanical Engineering, 2014, 50(7): 168-175.

 
[4]   Micari F, Ambrogio G, Filice L. Shape and dimensional accuracy in single point incremental forming state of the art and future trends [J]. Journal of Materials Processing Technology, 2007, 191(1-3): 390-395. 


[5]   莫建华, 韩飞. 金属板材数字化渐进成形技术研究现状[J]. 中国机械工程, 2008, 19(4): 491-497. 

Mo J H, Han F. State of the arts and latest research on incremental sheet NC forming technology [J]. China Mechanical Engineering, 2008, 19(4): 491-497.

 
[6]   Liu Zhaobing, William J, Daniel T, et al. Multi-pass deformation design for incremental sheet forming: Analytical modeling, finite element analysis and experimental validation [J]. Journal of Materials Processing Technology, 2014,214: 620-634. 


[7]   蔡改贫, 陈宗玉, 蒋志宏. 金属板材渐进成形中局部纵向力的分析[J]. 锻压技术, 2014, 39(9): 31-35. 

Cai G P, Chen Z Y, Jiang Z H. Analysis on local vertical force during the process of sheet metal incremental forming [J]. Forging & Stamping Technology, 2014, 39(9): 31-35. 


[8]   Tisza M. General overview of sheet incremental forming [J]. Journal of Achievements in Materials and Manufacturing Engineering, 2012, 55(1): 113-119.

 
[9]   崔震, 高霖, 陆启建.复杂钣金零件渐进成形方法[J]. 机械工程学报, 2007, 43(12): 235-239.Cui Z, Gao L, Lu Q J. Incremental forming methods on complicated sheet parts [J]. Chinese Journal of Mechanical Engineering, 2007, 43(12): 235-239. 


[10]李敏, 张李超,莫健华,等. 面向板材渐进成形工艺的单元路径生成[J]. 华中科技大学学报:自然科学版, 2012, 40(1): 1-5. 

Li M, Zhang L C, Mo J H, et al. Unit tool-path generation using sheet metal incremental forming process[J]. Journal of Huazhong University of Science and Technology:Natural Science Edition, 2012, 40(1): 1-5. 


[11]刘一波, 朱虎.基于数控渐进成形的凹凸板材件制作研究[J]. 热加工工艺, 2015, 44(19): 153-156. 

Liu Y B, Zhu H. Making research on sheet part with concave and convex based on NC incremental forming [J]. Hot Working Technology, 2015, 44(19): 153-156.

 
[12]Allwood J M, Bramley A N, Ridgman T W, et al. A novel method for the rapid production of inexpensive dies and moulds with surfaces made by incremental sheet forming[A]. Proceedings of the Institution of Mechanical Engineers[C]. London,2006.
服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9