网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
微型微通道管的连续挤压成形工艺
英文标题:Continuous extrusion forming process of micro-channel tube
作者:杜鹏 胡国平 郭胜利 李德富 
单位:北京有色金属研究总院 
关键词:微型微通道管 连续挤压 腔体 导流板 分流组合模 
分类号:TG379
出版年,卷(期):页码:2016,41(12):77-81
摘要:

 微型微通道管产品具有孔道数量多、孔道尺寸小、壁厚薄、尺寸精度要求高等特点,制备加工难度很大。采用连续挤压制备方法,通过采取双槽挤压方式、增加金属导流板等措施,对模具结构与加工方法、挤压工艺进行优化设计,明显改善了微型微通道管产品挤压成形时金属在产品宽度方向的流动均匀性、孔道部位的有效填充及焊合质量,解决了挤压过程中模具模芯强度不足导致的尺寸超差与失效问题和溢料过多导致产品无法挤出等问题。最终成功试制了厚度为2.2 mm、宽度为45 mm 的52孔微型微通道管产品,产品外形尺寸和组织结构均满足设计要求。

 

 Micro-channel tube has characteristics of large quantity in channel number, small channel size, thin wall thickness and high dimensional accuracy etc., and it is very difficult to process. Then, the flow uniformity along the width direction, the filling and welding quality at the channel area in the continuous extrusion of micro-channel tube products were improved obviously by continuous extrusion method of double extrusion, adding metal guide plate, optimizing die structure,processing method and extrusion process. Moreover, it was solved the problems of dimensional tolerance and invalid due to insufficient strength of die core, failure of squeezing due to excessive overflow in the extrusion process. At last, the micro-channel tubes with the thickness of 2.2 mm, the width of 45 mm, and 52-hole miniature were carried out, and the design requirements of size and structure were sufficiently met.

 
基金项目:
作者简介:
作者简介:杜鹏(1986-),男,硕士,工程师 E-mail:dupeng1289@163.com
参考文献:

 
[1]陈永平,肖春梅,施明恒,等.微通道冷凝研究的进展与展望
[J].化工学报,2007,58(9):2153-2158.


 

Chen Y P, Xiao C M, Shi M H, et al. Review of condensation in microchannels
[J].Journal of Chemical Industry and Engineering(China),2007,58(9):2153-2158.

 


[2]钟毅,尹建成,潘晟旻.微通道换热器研究进展
[J].制冷与空调,2008, 2(4):395-399.

 

Zhong Y, Yin J C, Pan S M. Research progress of micro channel heat exchanger
[J].Refrigeration and Air Conditioning,2008,2(4):395-399.

 


[3]唐鼎,邹天下,李大永,等.亚毫米孔径微通道铝合金管挤压成形的数值模拟
[J].塑性工程学报,2011,18(3):25-29.

 

Tang D, Zou T X, Li D Y, et al. Numerical simulation study upon extrusion forming of microchannel tube
[J].Journal of Plasticity Engineering,2011,18(3):25-29.

 


[4]赵颖,宋宝韫,运新兵,等.平行流铝管连续挤压金属流动的数值模拟研究
[J].塑性工程学报,2007,14(2):59-65.

 

Zhao Y, Song B Y, Yun X B, et al. Numerical simulation for continuous extrusion process of the flat multi-hole aluminum tubes
[J]. Journal of Plasticity Engineering,2007,14(2):59-65.

 


[5]谢水生,刘静安,王涛.铝加工技术使用手册
[M].北京:化学工业出版社,2005.

 

Xie S S, Liu J A, Wang T. Handbook of Aluminum Processing Technology
[M].Beijing: Chemical Industry Press,2005.

 


[6]程磊,谢水生,黄国杰,等.分流组合模挤压铝合金口琴管的数值模拟
[J].塑性工程学报,2008,15(4):131-136.

 

Cheng L, Xie S S, Huang G J, et al. Numerical simulation in the porthole dies extrusion of aluminum harmonica-shaped tube
[J] Journal of Plasticity Engineering,2008,15(4):131-136.

 


[7]陈莉,裴久杨,刘元文,等.腔体结构对连续挤压金属流动的影响
[J].塑性工程学报,2014,21(1):107-111.

 

Chen L, Pei J Y, Liu Y W, et al. Effect of chamber structure on metal flowing in continuous extrusion
[J]. Journal of Plasticity Engineering,2014,21(1):107-111.

 


[8]刘静安.轻合金挤压工具与模具
[M]. 北京:冶金工业出版社,1990.

 

Liu J A. Manual of Light Alloy Extrusion Dies
[J]. Beijing: Metallurgical Industry Press, 1990.

 


[9]刘元文,陈莉,宋宝韫.汽车空调平行流多孔管的连续挤压技术
[J].锻压技术,2007,32(1):53-56.

 

Liu Y W, Chen L, Song B Y. Continuous extrusion technology of multi void tubes in automobile air conditioner
[J].Forging & Stamping Technology,2007,32(1):53-56.
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9