网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
喷丸强化对H13钢表面完整性的影响
英文标题:Influence of shot peening on surface integrity of steel H13
作者:吴瑛 雷丽萍 曾攀 
单位:先进成形制造教育部重点实验室 清华大学 
关键词:喷丸 H13钢 表面完整性 残余压应力 晶粒细化 织构 
分类号:TG668
出版年,卷(期):页码:2017,42(11):164-171
摘要:
为研究不同强度喷丸对H13钢表面完整性的影响,采用白光干涉仪、显微硬度计、XRD、SEM和EBSD等对喷丸前后H13钢试样的表面粗糙度、硬度、残余应力和表层微观组织等表面完整性进行了表征,并定量分析了未喷丸和经0.33A喷丸的试样表层组织的晶粒尺寸、晶界取向差及织构等的变化规律。结果表明,不同强度喷丸均改变了H13钢的表面完整性。喷丸在提高表面粗糙度和塑性硬化程度的同时引入了具有一定深度的残余压应力层。与未喷丸试样相比,经0.23 A喷丸后H13钢表面粗糙度提高了约152%。随着喷丸强度从0.23 A增大到0.33 A,硬化层深度由100 μm增至160 μm,残余压应力层深度由200 μm 增至300 μm。H13钢的未喷丸组织的平均晶粒尺寸为950 nm,晶界平均取向差为33.5858°,主要存在强度较弱的{001}<100>和{110}<111>型混合织构;经0.33 A喷丸后距表面10 μm处的平均晶粒细化至470 nm,晶界平均取向差增至39.0228°,组织中出现了两类{111}<uvw>和{hkl}<110>型板织构,且表层晶粒细化层深度达30 μm以上。

To study the influence of shot peening on the surface integrity of steel H13 under different intensities, the surface roughness, hardness, residual stress and surface microstructure of specimen were investigated by white-light interferometer, microhardness tester, XRD, SEM and EBSD, and the grain size, grain boundary misorientation and texture of surface layer before and after 0.33 A shot peening were analyzed quantitatively. The results show that the surface integrity of steel H13 are all changed after shot peening under different intensities, and the shot peening can improve the surface roughness and microhardness, and induce the residual compressive stress layer with a certain depth at the same time. Therefore, comparing with the specimen without shot peening, the surface roughness of steel H13 is increased by 152% after 0.23 A shot peening, and the depth of hardening layer is increased from 100 μm to 160 μm as well as the depth of residual compressive stress layer increased from 200 μm to 300 μm with the shot peening intensity increasing from 0.23 A to 0.33 A. However, for none shot peened specimen, the average grain size is 950 nm, and the average grain boundary misorientation is 33.5858° due to {001}<100> and {110}<111> mixed textures with weak strength existing in the specimen. Furthermore, after 0.33 A shot peening, there are two kinds of {111}<uvw> and {hkl}<110> plate textures in the microstructure at the region 10 μm away from the surface with a depth of grain refinement layer more than 30 μm, and the average grain size is refined to 470 nm, and the average grain boundary misorientation increases to 39.0228°.

基金项目:
国家自然科学基金资助项目(51175293)
作者简介:
作者简介:吴瑛(1993-),女,硕士研究生 E-mail:clxyxswy@163.com 通讯作者: 雷丽萍(1968-),女,博士,副研究员 E-mail:leilp@mail.tsinghua.edu.cn
参考文献:
[1]盖鹏涛, 陈福龙, 尚建勤, 等. 喷丸强化对表面完整性影响的研究现状与发展[J]. 航空制造技术, 2016,515(20):16-21.

Gai P T, Chen F L, Shang J Q, et al. Recent situation and development trend of shot peening on surface integrity[J]. Aeronautical Manufacturing Technology, 2016,515(20):16-21.

[2]Fargas G, Roa J J, Mateo A. Effect of shot peening on metastable austenitic stainless steels[J]. Materials Science & Engineering A, 2015,641:290-296.

[3]Bagherifard S, Fernandez-Pariente I, Ghelichi R, et al. Effect of severe shot peening on microstructure and fatigue strength of cast iron[J]. International Journal of Fatigue, 2014,65(8):64-70.

[4]张杰, 白雪飘, 陆业航, 等. 不同强度喷丸处理后铝锂合金表面的残余应力[J]. 机械工程材料, 2016,40(2):37-39.

Zhang J, Bai X P, Lu Y H, et al. Surface residual stress in aluminum-lithium alloy shot-peened at different shot peening intensities[J]. Materials for Mechanical Engineering, 2016,40(2):37-39.

[5]Wang C X, Jiang C H, Cai F, et al. Effect of shot peening on the residual stresses and microstructure of tungsten cemented carbide[J]. Materials & Design, 2016,95(5):159-164.

[6]Liu W C, Wu G H, Zhai C Q, et al. Grain refinement and fatigue strengthening mechanisms in as-extruded Mg-6Zn-0.5Zr and Mg-10Gd-3Y-0.5Zr magnesium alloys by shot peening[J]. International Journal of Plasticity, 2013,49(10):16-35.

[7]Chang S H, Tang T P, Tai F C. Enhancement of thermal cracking and mechanical properties of H13 tool steel by shot peening treatment[J]. Surface Engineering, 2011,27(8):581-586.

[8]Xie L C, Wen Y, Zhan K, et al. Characterization on surface mechanical properties of Ti-6Al-4V after shot peening[J]. Journal of Alloys and Compounds, 2016,666:65-70.

[9]Vielma A T, Llaneza V, Belzunce F J. Effect of coverage and double peening treatments on the fatigue life of a quenched and tempered structural steel[J]. Surface & Coatings Technology, 2014,249:75-83.

[10]Sonntag R, Reinders J, Gibmeier J, et al. Fatigue performance of medical Ti-6Al-4V alloy after mechanical surface treatments[J]. Plos One, 2015,10(3):1-15.

[11]Krauss M, Scholtes B. Thermal shock damage of hot-work tool steel AISI H11 in hard turned, electroeroded, shot-peened or deep rolled surface conditions[J]. Journal of Materials Science and Technology, 2004,20:93-96.

[12]Ye Z Y, Liu D X, Li C Y, et al. Effect of shot peening and plasma electrolytic oxidation on the intergranular corrosion behavior of 7A85 aluminum alloy[J]. Acta Metallurgica Sinica:English Letters, 2014,27(4):705-713.

[13]Karaoglanli A C, Doleker K M, Demirel B, et al. Effect of shot peening on the oxidation behavior of thermal barrier coatings[J]. Applied Surface Science, 2015,354:314-322.

[14]HB/Z 26-2011 航空零件喷丸强化工艺[S].

HB/Z 26-2011, Shot peening of aircraft parts[S].

[15]吴凌飞, 王强, 张志刚, 等. 喷丸强度对不同粗糙度表面超高强度钢疲劳性能的影响[J]. 材料保护, 2014,47(8):46-50.

Wu L F, Wang Q, Zhang Z G, et al. Effect of shot peening intensity on fatigue property of ultrahigh strength steel with different surface roughness[J]. Material Protection, 2014, 47(8): 46-50.

[16]吕鹤婷, 王建明, 刘兴睿. 喷丸残余应力对裂纹闭合效应影响的数值仿真[J]. 中国表面工程, 2016,29(2):102-110.

Lyu H T, Wang J M, Liu X R. Numerical simulation for residual stress fields of shot-peening on crack closure effects[J]. China Surface Engineering, 2016,29(2):102-110.

[17]Sakai T, Belyakov A, Kaibyshev R, et al. Dynamic and post-dynamic recrystallization under hot, cold and severe plastic deformation conditions[J]. Progress in Materials Science, 2014,60(1):130-207.

[18]刘刚, 雍兴平, 卢柯. 金属材料表面纳米化的研究现状[J]. 中国表面工程, 2001,14(3):1-5.

Liu G, Yong X P, Lu K. The current situation of researches of surface-nanocrystallization on metallic materials[J]. China Surface Engineering, 2001,14(3):1-5.

[19]杨平. 电子背散射衍射技术及其应用[M]. 北京: 冶金工业出版社, 2007.

Yang P. Electron Backscatter Diffraction and Applications[M]. Beijing: Metallurgical Industry Press, 2007.
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9