网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
考虑间隙和冲压力的压力机刚柔耦合模型仿真分析
英文标题:Simulation analysis on rigid-flexible coupling model for press considering
作者:李建功 赵翔宇 蔡玉强 
单位:华北理工大学 
关键词:运动副间隙 ADAMS 刚柔耦合 冲压力 运动学特性 动力学特性 
分类号:TG315
出版年,卷(期):页码:2018,43(11):89-93
摘要:

为了考虑压力机运动副间隙和柔性部件对机构的影响,基于JF36-400曲柄滑块压力机径向锻打45钢棒料的背景,通过CREO、ANSYS和ADAMS软件,创建含有不同运动副间隙的曲柄滑块压力机的多刚体及刚柔耦合模型。在ADAMS中利用IF函数、EXP函数和位移函数来构造变形抗力和变形程度的关系表达式,以模拟滑块受到的冲压力。通过对多个模型进行动态仿真分析对比,可得出曲柄滑块压力机运动副间隙和柔性部件对整个机构的运动学和动力学特性均有影响,间隙的增大和柔性部件都会使速度和接触力的波动变大,加快压力机的磨损,由此为压力机的设计制造和维护提供了参考依据。

In order to consider the influence of joint clearance and flexible parts on the mechanism, the multi-rigid body and rigid-flexible coupling models of crank slider press containing different joint clearances were created by software CREO, ANSYS and ADAMS based on the background of 45 steel bar forged in radial direction by JF36-400 crank slider press. Then, the relationship between deformation resistance and deformation degree was constructed by IF function, EXP function and displacement function in ADAMS to simulate the exerted punching force of slider. Through the dynamic simulation analysis and comparison of multiple models, it is concluded that the joint clearance of crank slider press and flexible components have an effect on the kinematics and dynamics characteri-stics of the entire mechanism. Furthermore, the increase of clearance and flexible parts increase the fluctuation in velocity and contact force and increase the wear of press, which provides a reference for the design, manufacture and maintenance of press.

基金项目:
河北省高层次人才资助项目(A201400214)
作者简介:
李建功(1962-),男,学士,教授,E-mail:751326039@qq.com;通讯作者:赵翔宇(1995-),男,硕士研究生,E-mail:1024725178@qq.com
参考文献:

[1]王安柱, 朱忠奎. 基于虚拟样机技术压力机曲柄滑块机构的敏感度分析[J]. 农业装备与车辆工程, 2010, (8): 34-36,44.


Wang A Z, Zhu Z K. Sensitivity analysis of crank-slider mechanism of mechanical press based on virtual prototype[J]. Agricultural Equipment & Vehicle Engineering, 2010, (8): 34-36,44.


[2]Chen Y, Sun Y, Yang D. Investigations on the dynamic characteristics of a planar slider-crank mechanism for a high-speed press system that considers joint clearance[J]. Journal of Mechanical Science & Technology, 2017, 31(1):75-85.


[3]刘盛娟, 武兵. 考虑间隙的十字万向联轴器刚柔耦合模型动态仿真分析[J]. 太原理工大学学报, 2016, 47(5): 568-571.


Liu S J, Wu B. The dynamic simulation analysis of flexible multi-body model of universal shaft coupling with clearance[J]. Journal of Taiyuan University of Technology, 2016, 47(5): 568-571.


[4]董雪花, 王亚平, 徐诚. 某突击步枪自动机含间隙刚柔耦合建模与仿真分析[J]. 兵工学报, 2007, 28(9): 1132-1137.


Dong X H, Wang Y P, Xu C. Modeling and simulating of rigid-flexible coupling containing clearance for an assault rifle automatic mechanism[J]. Acta Armamentarii, 2007, 28(9): 1132-1137.


[5]刘波, 梅瑛, 李瑞琴. 平面双曲柄冲压机刚柔耦合模型的动态仿真[J]. 机械传动, 2012, (12):68-71.


Liu B, Mei Y, Li R Q. Dynamic simulation for rigid-flexible coupling model of planar double crank punch press[J]. Mechanical Transmission, 2012, (12):68-71.


[6]郑恩来, 张航, 朱跃, 等. 含间隙超精密压力机柔性多连杆机构动力学建模与仿真[J]. 农业机械学报, 2017, 48(1): 375-385.


Zheng E L, Zhang H, Zhu Y, et al. Dynamic modeling and simulation of flexible multi-link mechanism including joints with clearance for ultra-precision press[J]. Journal of Agricultural Machinery, 2017, 48(1): 375-385.


[7]于涛, 李亭亭. 基于ADAMS的曲柄滑块压力机刚柔耦合模型的动态仿真分析[J]. 机械传动, 2012, 36(3): 68-70.


Yu T, Li T T. Dynamic simulation for rigid-flexible coupling model of slide-crank press based on ADAMS[J] Mechanical Transmission, 2012, 36(3): 68-70.


[8]陈舒萍, 丘佛球, 章争荣. 曲柄压力机滑动轴瓦受力的数值模拟及测试实验[J]. 锻压技术, 2017, 42(2): 87- 92.


Chen S P, Qiu F Q, Zhang Z R. Numerical simulation and experiment on stress distribution of sliding bearing for crank press[J]. Forging & Stamping Technology, 2017, 42(2): 87-92.


[9]刘战英, 冯运莉, 田薇, 等. 45钢低温轧制的变形抗力模型[J]. 轧钢, 2004, 21(1): 12-14.


Liu Z Y, Feng Y L, Tian W, et al. Model of deformation resistance of 45 steel in low temperature rolling[J]. Steel Rolling, 2004, 21(1): 12-14.


[10]吴洋洋,赵宇,吴洪涛,等. 运动副间隙对高速精密压力机振动的影响[J]. 锻压技术, 2013, 38(1):103-107.


Wu Y Y, Zhao Y, Wu H T, et al. Influence of joint clearance on vibration of high-speed precision press[J]. Forging & Stamping Technology, 2013, 38(1):103-107.


[11]Khemili I, Romdhane L. Dynamic analysis of a flexible slider-crank mechanism with clearance[J]. European Journal of Mechanics Solids, 2008, 27(5):882-898.


[12]张永德, 汪洋涛, 王沫楠, 等. 基于ANSYS与ADAMS的柔性体联合仿真[J]. 系统仿真学报, 2008, 20(17): 4501-4504.


Zhang Y D, Wang Y T, Wang M N, et al. Co-simulation of flexible body based on ANSYS and ADAMS[J]. Journal of System Simulation, 2008, 20(17): 4501-4504.

服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9